This is a modern-English version of Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910: The New York Tunnel Extension of the Pennsylvania Railroad; The Terminal Station - West, originally written by Cresson, Benjamin Franklin. It has been thoroughly updated, including changes to sentence structure, words, spelling, and grammar—to ensure clarity for contemporary readers, while preserving the original spirit and nuance. If you click on a paragraph, you will see the original text that we modified, and you can toggle between the two versions.

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AMERICAN SOCIETY OF CIVIL ENGINEERS

INSTITUTED 1852


TRANSACTIONS


Paper No. 1156


THE NEW YORK TUNNEL EXTENSION OF THE PENNSYLVANIA RAILROAD.

THE TERMINAL STATION-WEST.[A]

By B.F. Cresson, Jr., M. Am. Soc. C.E.


Location of Work.—The area covered by the work of the Terminal Station-West is bounded as follows: By the east line of Ninth Avenue; by the south side of 31st Street to a point about 200 ft. west of Ninth Avenue; by a line running parallel to Ninth Avenue and about 200 ft. therefrom, from the south side of 31st Street to the boundary line between the 31st and 32d Street properties; by this line to the east line of Tenth Avenue; by the east line of Tenth Avenue to the boundary line between the 32d and 33d Street properties; by this line to the east line of Ninth Avenue. The area is approximately 6.3 acres.

Location of Work.—The area covered by the work of the Terminal Station-West is bounded as follows: by the eastern edge of Ninth Avenue; by the southern side of 31st Street to a point about 200 ft. west of Ninth Avenue; by a line running parallel to Ninth Avenue and about 200 ft. from it, from the southern side of 31st Street to the boundary line between the 31st and 32nd Street properties; by this line to the eastern edge of Tenth Avenue; by the eastern edge of Tenth Avenue to the boundary line between the 32nd and 33rd Street properties; by this line to the eastern edge of Ninth Avenue. The area is approximately 6.3 acres.

House-Wrecking.—The property between Ninth and Tenth Avenues was covered with buildings, 94 in number, used as dwelling and apartment houses and church properties, and it was necessary to remove these before starting the construction. Most of the property was bought outright by the Railroad Company, but in some cases condemnation proceedings had to be instituted in order to acquire possession. In the case of the property of the Church of St. Michael, fronting on Ninth Avenue, 31st and 32d Streets, the Railroad Company agreed to purchase a plot of land on the south side of 34th Street, west of Ninth[304] Avenue, and to erect thereon a church, rectory, convent, and school, to the satisfaction of the Church of St. Michael, to hand over these buildings in a completed condition, and to pay the cost of moving from the old to the new buildings, before the old properties would be turned over to the Railroad Company.

House-Wrecking.—The area between Ninth and Tenth Avenues had 94 buildings, including residential and apartment houses as well as church properties, and these needed to be cleared before construction could begin. Most of the properties were purchased outright by the Railroad Company, but in some instances, they had to initiate condemnation proceedings to take possession. Regarding the property of the Church of St. Michael, located on Ninth Avenue at 31st and 32nd Streets, the Railroad Company agreed to buy a plot of land on the south side of 34th Street, west of Ninth Avenue, and to build a church, rectory, convent, and school there that would meet the satisfaction of the Church of St. Michael. They would complete these buildings and cover the costs of moving to the new structures before handing over the old properties to the Railroad Company.

The house-wrecking was done by well-known companies under contract with the Railroad Company. These companies took down the buildings and removed all the materials as far as to the level of the adjacent sidewalks. The building materials became the property of the contractors, who usually paid the Railroad Company for the privilege of doing the house-wrecking. The work was done between April and August, 1906, but the buildings of the Church of St. Michael were torn down between June and August, 1907.

The demolition was carried out by well-known companies hired by the Railroad Company. These companies dismantled the buildings and cleared away all the materials down to the level of the nearby sidewalks. The building materials then belonged to the contractors, who typically paid the Railroad Company for the right to handle the demolition. The work took place between April and August 1906, but the buildings of the Church of St. Michael were taken down between June and August 1907.

The bricks were cleaned and sold directly from the site, as were practically all the fixtures in the buildings. The stone fronts were broken up and left on the premises. Some of the beams were sold on the premises, but most of them were sent to the storage yards. Some of the lath and smaller timber was sold for firewood, but most of it was given away or burned on the premises.

The bricks were cleaned and sold right from the site, just like almost all the fixtures in the buildings. The stone facades were taken apart and left on the property. Some of the beams were sold on-site, but most were sent to storage yards. Some of the lath and smaller timber was sold for firewood, but most of it was either given away or burned on the property.

Contracts and Agreements.—The main contract, awarded to the New York Contracting Company-Pennsylvania Terminal on April 28th, 1906, included about 502,000 cu. yd. of excavation (about 90% being rock), 17,820 cu. yd. of concrete walls, 1,320,000 lb. of structural steel, 638,000 ft., B.M., of framed timber, etc., etc.

Contracts and Agreements.—The main contract, awarded to the New York Contracting Company-Pennsylvania Terminal on April 28, 1906, included about 502,000 cubic yards of excavation (about 90% being rock), 17,820 cubic yards of concrete walls, 1,320,000 pounds of structural steel, 638,000 board feet of framed timber, and so on.

This contract was divided into two parts: "Work In and Under Ninth Avenue" and "Work Between Ninth and Tenth Avenues," and unit prices were quoted for the various classes of work in each of these divisions. The prices quoted for excavation included placing the material on scows supplied by the Railroad Company at the pier at the foot of West 32d Street, on the North River; there was a clause in the contract, however, by which the contractor could be required to make complete disposal of all excavated material at an additional unit price, and this clause was enforced on January 1st, 1909, when about 94% of the excavation had been done.

This contract was split into two sections: "Work In and Under Ninth Avenue" and "Work Between Ninth and Tenth Avenues," with unit prices listed for the different types of work in each section. The quoted prices for excavation included placing the material on scows provided by the Railroad Company at the pier at the end of West 32nd Street, on the North River; however, there was a clause in the contract that allowed the contractor to be required to completely dispose of all excavated material at an additional unit price, and this clause was enforced on January 1, 1909, when about 94% of the excavation had been completed.

For the purpose of disposing of the excavated material in the easterly portion of the Terminal, the New York Contracting Company-Pennsylvania Terminal had excavated under Ninth Avenue a cut which came to the grade of 32d Street about midway between Ninth and[305] Tenth Avenues, and a trestle was constructed from this point over Tenth Avenue and thence to the disposal pier at the foot of West 32d Street.

To get rid of the excavated material in the eastern part of the Terminal, the New York Contracting Company-Pennsylvania Terminal dug a trench under Ninth Avenue that reached the level of 32nd Street about halfway between Ninth and[305] Tenth Avenues, and a trestle was built from that point over Tenth Avenue to the disposal pier at the end of West 32nd Street.

On May 11th, 1906, the work of excavation was commenced on the east side of Ninth Avenue, and on July 9th, 1906, on the south side of 31st Street, between Ninth and Tenth Avenues. From the beginning, the excavation was carried on by day and night shifts, except on Sundays and holidays, until January, 1909, except that during the period from November, 1907, to October, 1908, the night shift was discontinued.

On May 11, 1906, excavation work began on the east side of Ninth Avenue, and on July 9, 1906, it started on the south side of 31st Street, between Ninth and Tenth Avenues. From the start, the excavation was done in day and night shifts, except on Sundays and holidays, until January 1909. However, from November 1907 to October 1908, the night shift was stopped.

Geology.—The rock encountered may be classed as "gneiss"; its character varied from granite to mica schist. It was made up of quartz, feldspar, and mica, and there were also some isolated specimens of pyrites, hornblend, tourmaline, and serpentine. On the south side of the work, just west of Ninth Avenue, there were excellent examples of "contortions" of veins of quartz in the darker rock. On the east side of Ninth Avenue, near the north end of the work, glacial marks were found on the rock surface. The general direction of the stratification was north 5° west, and the general incline about 60° with the horizontal. As a rule, the rock broke sharply along the line of stratification. On the south side it broke better than on the north side, where it was usually softer and more likely to slide; and this, together with the fact that in winter it was subject to alternate freezing and thawing and in summer to the direct rays of the sun, made it rather difficult to get a good foundation for the retaining walls.

Geology.—The rock we found can be classified as "gneiss"; its composition varied from granite to mica schist. It consisted of quartz, feldspar, and mica, with some isolated samples of pyrites, hornblende, tourmaline, and serpentine. On the south side of the project, just west of Ninth Avenue, there were great examples of "contortions" of quartz veins in the darker rock. On the east side of Ninth Avenue, near the north end of the project, glacial marks were visible on the rock surface. The general direction of the layers was north 5° west, and the overall angle was about 60° from horizontal. Usually, the rock broke clearly along the layers. On the south side, it fractured better than on the north side, where it tended to be softer and more prone to sliding; this, along with the fact that in winter it went through freezing and thawing and in summer was exposed to direct sunlight, made it quite challenging to establish a solid foundation for the retaining walls.

Work In and Under Ninth Avenue.

Work In and Under Ninth Avenue.

General Description.—The work involved the excavation of about 375 ft. of the full width of Ninth Avenue to an average depth of about 58 ft., and the construction over this area of a steel viaduct, the deck of which was about 24 ft. below the surface, for the ultimate support of the Ninth Avenue structures.

General Description.—The project included digging about 375 ft. of the entire width of Ninth Avenue to an average depth of around 58 ft., and building a steel viaduct over this area, with the deck approximately 24 ft. below the surface, to ultimately support the Ninth Avenue structures.

The following estimated quantities appear in the contract: Excavation of rock, 72,600 cu. yd.; excavation of all materials except rock, 9,300 cu. yd.; concrete (1:3:6) in abutments, etc., 1,680 cu. yd.; timber, 504,000 ft., B.M.; structural steel, 1,320,000 lb., etc.

The following estimated quantities are listed in the contract: Excavation of rock, 72,600 cubic yards; excavation of all materials except rock, 9,300 cubic yards; concrete (1:3:6) in abutments and other areas, 1,680 cubic yards; timber, 504,000 board feet; structural steel, 1,320,000 pounds; etc.

While this excavation was being done it was necessary to support and maintain the three-track elevated railway structure of the Interborough[306] Rapid Transit Company, of which 18 columns, or a length of about 340 ft., were affected, the two-track surface railway structure of the New York City Railway Company, and various pipes, sewers, and conduits, and to maintain all surface vehicular and pedestrian traffic. All structures were left in place with the exception of the pipes, most of which were temporarily cut out. The 48-in. brick sewer in the center of Ninth Avenue was broken, and the sewage was pumped across the excavation through a smaller pipe.

While the excavation was taking place, it was necessary to support and maintain the three-track elevated railway structure of the Interborough[306] Rapid Transit Company. This affected 18 columns, or about 340 ft., as well as the two-track surface railway structure of the New York City Railway Company, along with various pipes, sewers, and conduits, all while ensuring that vehicular and pedestrian traffic on the surface continued without interruption. All structures remained in place except for the pipes, most of which were temporarily removed. The 48-inch brick sewer in the middle of Ninth Avenue was damaged, and sewage was pumped across the excavation through a smaller pipe.

The general method adopted was as follows: The east and west sides of the avenue were closed, vehicular traffic was turned into the center, and a trestle for pedestrians was constructed west of the westerly elevated railway columns. All structures were then supported on transverse girders, running across the avenue, below the surface, and these rested on concrete piers on the central rock core. The sides of the avenue were then excavated to sub-grade, and the permanent steel viaduct was erected on both sides of the avenue as close as possible to the central rock core. The weight of all structures was then transferred to the permanent steel viaduct, erected on the sides of the avenue, by timber bents under the transverse girders resting on the permanent steel viaduct, and all weight was thus taken off the central rock core. This core was then excavated to sub-grade, the permanent viaduct was completed, and all structures were placed on its deck, using concrete piers and timber bents.

The overall approach used was as follows: The east and west sides of the avenue were blocked off, cars were redirected to the center, and a walkway for pedestrians was built west of the elevated railway columns. All structures were supported on cross girders that ran underneath the surface of the avenue, resting on concrete piers anchored to the central rock core. The sides of the avenue were then dug down to sub-grade, and the permanent steel viaduct was constructed on both sides of the avenue as close as possible to the central rock core. The weight of all structures was then shifted to the permanent steel viaduct on the sides of the avenue, using timber supports under the cross girders sitting on the permanent steel viaduct, which relieved the central rock core of its load. This core was then excavated to sub-grade, the permanent viaduct was finalized, and all structures were placed on its deck, utilizing concrete piers and timber supports.

The design and erection of the permanent steel viaduct and the permanent foundations on its deck were done under another contract, apart from the North River Division work, and are not described in this paper.

The design and construction of the permanent steel viaduct and the permanent foundations on its deck were completed under a separate contract, distinct from the North River Division work, and are not covered in this document.

Elevated Railway Structure of the Interborough Rapid Transit Company.—The Ninth Avenue Elevated Railway was built between 1877 and 1880 as a two-track structure, the design being such as to permit a third or central track to be added later, and this was built in 1894. It is supported on columns under the outside tracks, about 43 ft. from center to center longitudinally and 22 ft. 3 in. from center to center transversely, the central track being carried by transverse girders between the columns.

Elevated Railway Structure of the Interborough Rapid Transit Company.—The Ninth Avenue Elevated Railway was constructed between 1877 and 1880 as a two-track system, with a design that allowed for a third or central track to be added later, which was completed in 1894. It is supported by columns under the outside tracks, which are approximately 43 ft. apart from center to center in length and 22 ft. 3 in. apart from center to center in width, with the central track supported by transverse girders between the columns.

The columns carrying the structure are of fan top design, with the points of bearing near the extremities at the top; each of the outside tracks is supported on two longitudinal latticed girders and the central [307]track on two plate girders; between the columns, transverse girders are spliced to the outside track cross-frames, and carry the central track system. It was not thought desirable to put brackets on the columns near the street level to support the structure temporarily, and, as there is an expansion joint at each column, and as the transverse girders carrying the central track system are not rigidly attached to the longitudinal girders carrying the outside tracks, the central track could not be supported by supporting the outside tracks; therefore, independent supports for each track, in the form of overhead girders, had to be provided. The columns rest on brick piers, each having four 2-in. anchor-bolts. The brick foundations on the west side are wide in order to allow a 24-in. water main to pass directly beneath the columns. The foundations are usually on rock.

The columns that support the structure have a fan top design, with the weight bearing concentrated near the top edges; each of the outer tracks is held up by two long latticed girders, while the central track is supported by two plate girders. Between the columns, transverse girders are connected to the cross-frames of the outer tracks and also support the central track system. It was not considered a good idea to add brackets to the columns at street level for temporary support. Since there’s an expansion joint at each column, and because the transverse girders for the central track are not rigidly fixed to the longitudinal girders of the outer tracks, the central track couldn’t be supported through the outer tracks. This meant that separate supports for each track, in the form of overhead girders, had to be added. The columns sit on brick piers, each secured with four 2-inch anchor bolts. The brick foundations on the west side are wide enough to accommodate a 24-inch water main running directly beneath the columns. Typically, the foundations sit on rock.

Plate XLVII, Fig. 1.— TW 4, P.N.Y. & L.I.R.R. Terminal Station West. View of 9th Ave. looking Northwest from 32nd Street, prior to commencement of work. April 23, 06. Plate XLVII, Fig. 1.— TW 4, P.N.Y. & L.I.R.R. Terminal Station West. View of 9th Ave. looking northwest from 32nd Street, before work began. April 23, 06.
Plate XLVII, Fig. 2.— TW 17, P.N.Y. & L.I.R.R. Terminal Station West. View of East side of 9th Ave. looking North from a point 100 feet south of 33rd St. showing condition of work. July 23, 06. Plate XLVII, Fig. 2.— TW 17, P.N.Y. & L.I.R.R. Terminal Station West. View of the east side of 9th Ave. looking north from a point 100 feet south of 33rd St., showing work conditions. July 23, 1906.
Plate XLVII, Fig. 3.— TW 25, P.N.Y. & L.I.R.R. Terminal Station West. View showing permanent and temporary supports of 9th Ave. Structures, looking Northwest from 31st. St. April 24, 07. Plate XLVII, Fig. 3.— TW 25, P.N.Y. & L.I.R.R. Terminal Station West. This view shows the permanent and temporary supports of the 9th Ave. structures, looking northwest from 31st St. on April 24, 1907.
Plate XLVII, Fig. 4.— TW 28, P.T. & T.R.R. Co. Terminal Station West. East side of 9th Avenue, North of 32nd St. looking West, showing rock excavation and supports of 9th Avenue structures. Aug. 17, 07. Plate XLVII, Fig. 4.— TW 28, P.T. & T.R.R. Co. Terminal Station West. East side of 9th Avenue, north of 32nd St., looking west, showing rock excavation and supports for the 9th Avenue structures. Aug. 17, 07.

Fig. 1, Plate XLVII, shows the elevated railway structure and the street surface prior to the commencement of the work.

Fig. 1, Plate XLVII, shows the elevated train tracks and the street surface before the work began.

The east track is used for north-bound local trains, the west track for south-bound local trains, and the central track for south-bound express trains between 7 and 9.30 a.m. and for north-bound express trains between 2.30 and 7 p.m. It is said that an average of 90,000 passengers are carried over this structure every 24 hours.

The east track is for northbound local trains, the west track is for southbound local trains, and the center track is used for southbound express trains from 7 to 9:30 AM and for northbound express trains from 2:30 to 7 PM It’s reported that an average of 90,000 passengers travel on this system every 24 hours.

Surface Railway Structure of the New York City Railway Company.—This is an electric surface railway of the ordinary type, the rail and slot being bedded in concrete, with cast-iron yokes every 5 ft. There are manholes every 100 ft., and cleaning-out holes every 15 ft. Power conduits are bedded in the concrete on the east side of the east track.

Surface Railway Structure of the New York City Railway Company.—This is a standard electric surface railway, with the rail and slot set in concrete, and cast-iron yokes placed every 5 ft. There are manholes every 100 ft., and cleaning-out holes every 15 ft. Power conduits are embedded in the concrete on the east side of the east track.

Forty-eight-Inch Brick Sewer.—This sewer was in the center of Ninth Avenue, with the invert about 12 ft. below the surface, and manholes about 100 ft. apart, and had to be abandoned in this position to allow the transverse girders to be put in place to carry all structures while the excavation was being done.

Forty-eight-Inch Brick Sewer.—This sewer was located in the middle of Ninth Avenue, about 12 feet below the surface, with manholes spaced roughly 100 feet apart. It had to be abandoned in this position so that the transverse girders could be installed to support all the structures while the excavation was taking place.

Twenty-four-Inch Cast-Iron Water Main.—This water main was laid under the west elevated railway columns, with its top about 3 ft. below the surface, a space being left for it in the brick foundations, and a large column base casting being used to span it. Valves were installed, one north of 33d Street and one south of 31st Street, prior to excavating near the pipe, so that if it was broken the water could be shut off promptly.

Twenty-four-Inch Cast-Iron Water Main.—This water main was installed under the west elevated railway columns, with its top about 3 ft. below the surface, leaving a space for it in the brick foundations, and a large column base casting was used to cover it. Valves were installed, one north of 33rd Street and one south of 31st Street, before digging near the pipe, so that if it was damaged, the water could be turned off quickly.

Street Surface.—It was the original intention to close and excavate the east side of the avenue and to erect there a street-traffic trestle before closing the west side, but, at the contractor's request, both sides were closed, and all vehicular traffic was turned into the center. A light trestle on the west side of the avenue provided for pedestrian traffic.

Street Surface.—The initial plan was to close and dig up the east side of the avenue and build a street-traffic trestle there before closing the west side. However, at the contractor's request, both sides were closed, and all vehicle traffic was redirected to the center. A light trestle on the west side of the avenue allowed for pedestrian traffic.

Other Sub-surface Structures.—There were various gas mains, water mains, electric conduits, manholes, hydrants, etc., in the avenue, and most of these were cut out temporarily, at the contractor's request, to be replaced subsequently.

Other Sub-surface Structures.—There were different gas lines, water lines, electric conduits, manholes, hydrants, and so on in the avenue, and most of these were temporarily removed at the contractor's request to be replaced later.

Supports for Elevated Railway Structure.—As stated previously, the central track had to be supported independently.

Supports for Elevated Railway Structure.—As mentioned earlier, the central track needed to be supported on its own.

The overhead girders, known as girders "B", were therefore designed as shown on Fig. 1, and put in place as shown on Figs. 2 and 3. The outside tracks were blocked directly on these girders, and the central track was supported by blocking up the transverse girders on I-beams placed between the girders "B"; and no blocking was placed between the girders "B" and the longitudinal girders carrying the central track. The weight on each column was assumed to be 172,000 lb.

The overhead girders, referred to as girders "B," were designed as depicted on Fig. 1, and installed as shown on Figs. 2 and 3. The outer tracks were directly supported by these girders, while the central track was held up by blockings placed on I-beams positioned between the girders "B"; no blockings were added between girders "B" and the longitudinal girders that support the central track. The weight on each column was estimated to be 172,000 lb.

Supports for Surface Railway Structure.—A uniform load of 3,000 lb. per lin. ft. of single track, with the weight of a car at 39,000 lb., was assumed. Several feet of earth, between the structure and the rock, were mined out, and the structure was supported on I-beams and posts, and ultimately on the transverse girders by using timber bents under the I-beams, as shown on Fig. 3.

Supports for Surface Railway Structure.—A consistent load of 3,000 lbs. per linear foot of single track was assumed, with each car weighing 39,000 lbs. Several feet of earth were excavated between the structure and the rock, and the structure was supported by I-beams and posts, ultimately resting on the transverse girders using timber bents under the I-beams, as shown on Fig. 3.

Water Mains and Sewer.—Cradles were designed for the support of the 48-in. and 24-in. water mains, resting on the transverse girders, and the 48-in. cast-iron sewer on the east side of the avenue was carried on I-beams bracketed to the ends of the transverse girders, as shown on Figs. 1 and 2.

Water Mains and Sewer.—Supports were created for the 48-inch and 24-inch water mains, which rested on the cross girders. The 48-inch cast-iron sewer on the east side of the avenue was mounted on I-beams that were attached to the ends of the cross girders, as illustrated on Figs. 1 and 2.

Girders "C."—The transverse girders below the street surface, referred to above, were known as girders "C," and they were put in place at first resting on concrete piers on the central core; the weight of all structures was placed on them while the sides of the avenue were being excavated, and the sides of the viaduct were being built. The ends of these girders were then picked up on the sides of the viaduct, and, spanning the central rock core, carried all structures [310]while the core was being excavated and the viaduct completed. New foundations were then placed on the deck of the viaduct to carry all structures.

Girders "C."—The cross girders located beneath the street surface, previously mentioned, were called girders "C." They were initially supported by concrete piers on the central core; the weight of all structures was placed on them while the sides of the avenue were being dug out, and the sides of the viaduct were under construction. The ends of these girders were then lifted to the sides of the viaduct, spanning the central rock core and supporting all structures [310] while the core was excavated and the viaduct was completed. New foundations were then set on the deck of the viaduct to support all structures.

Fifty-four of these girders were required, each weighing about 19,000 lb. The bents carrying the ends of these girders on the sides of the viaduct are shown on Fig. 2. They were of long-leaf yellow pine. These girders were located so that a cradle could be laid on them east of the elevated railway structure to carry a proposed 48-in. cast-iron water main.

Fifty-four of these girders were needed, with each weighing around 19,000 lb. The supports holding the ends of these girders on the sides of the viaduct are shown on Fig. 2. They were made of long-leaf yellow pine. These girders were positioned so a cradle could be placed on them east of the elevated railway structure to support a planned 48-inch cast-iron water main.

Girders "B."—Eighteen of these girders were required, each weighing about 6,000 lb. The timber bents supporting these girders, shown on Fig. 2, were of long-leaf yellow pine.

Girders "B."—Eighteen of these girders were needed, each weighing around 6,000 lb. The timber bents supporting these girders, shown on Fig. 2, were made of long-leaf yellow pine.

The total weight, including the elevated railway structure, surface railway structure, pipes, etc., supported during the work, amounted to about 5,000 tons.

The total weight, including the overhead railway structure, ground railway structure, pipes, and more, supported during the work, was around 5,000 tons.

Details of the Work.—The method in general is shown on Figs. 4 and 5. At first the east side of the avenue was closed and excavated down to rock, the earth was mined out under alternate yokes of the surface railway structure, and temporary posts were placed under the yokes to support the structure while the remainder of the earth was being removed. Then needle-beams and posts were placed under each yoke. The concrete forming the track structure was then enclosed with planking to prevent it from cracking and falling. I-beams were then placed under the needle-beams carrying the structures, and these were carried on posts; they were changed alternately until the excavation had been taken out to a depth of about 16 ft. below the surface. In placing these I-beams, heavier blocking was used in the center of the span than at the ends where the bents would come, to prevent the subsidence of the track owing to the sag in the I-beams. As much excavation, to a depth of about 20 ft., was taken out adjoining the elevated railway foundations as could be done with safety. Fig. 2, Plate XLVII, shows this condition of the work. The 48-in. brick sewer was broken, and the sewage was pumped across the excavation.

Details of the Work.—The overall method is illustrated in Figs. 4 and 5. Initially, the east side of the avenue was closed off and dug down to the rock. The dirt was removed from beneath alternating segments of the surface railway structure, and temporary posts were set up under these segments to support the structure while the rest of the dirt was cleared away. Next, needle-beams and posts were installed under each segment. The concrete that made up the track structure was then surrounded with planking to prevent cracking and collapse. I-beams were placed under the needle-beams supporting the structures, and these beams were propped up on posts; they were switched out alternately until the excavation reached a depth of about 16 ft. below the surface. When placing these I-beams, heavier blocking was used in the center of the span than at the ends where the supports would be, to avoid any sinking of the track due to the sag in the I-beams. As much excavation as safely possible, up to about 20 ft., was done next to the elevated railway foundations. Fig. 2, Plate XLVII, illustrates the current state of the work. The 48-in. brick sewer was damaged, and the sewage was pumped across the excavation.

The overhead girders "B" were then put in place, and two of the girders "C" were used as temporary shoring girders at each column. These, as shown by Fig. 3, Plate XLVII, were placed parallel to the elevated railway, with blocking between them and the girders "B."[315] Double bents, independent of each other, were placed under the ends of these temporary shoring girders, and these were braced securely to prevent possible dislodgment during the removal of the rock. The weight of the structure was then taken by jacking up the girders near the bents until the column was lifted off the old foundation; blocking was put in between the girders and the bents during the jacking, so that when the jacks were released the base of the column was still clear of the old foundation. One 80-ton jack was used for this purpose, and the general method is shown by Fig. 1, Plate LII.

The overhead girders "B" were then installed, and two of the girders "C" were used as temporary support at each column. As shown by Fig. 3, Plate XLVII, they were placed parallel to the elevated railway, with blocking in between them and the girders "B."[315] Double bents, which were independent of each other, were positioned under the ends of these temporary support girders and secured with braces to prevent any movement during the rock removal. The weight of the structure was then transferred by jacking up the girders near the bents until the column was lifted off the old foundation; blocking was placed between the girders and the bents during the jacking, so when the jacks were released, the base of the column remained clear of the old foundation. One 80-ton jack was used for this task, and the general method is illustrated by Fig. 1, Plate LII.

Temporary raker braces were placed against the structure to prevent lateral movement. Four sets of these temporary shoring girders were used in this manner, two sets starting at the north end and two sets at about the middle of the work, and these sets were moved south as they were released.

Temporary raker braces were positioned against the structure to stop it from moving sideways. Four sets of these temporary support girders were used this way, with two sets beginning at the north end and two sets placed around the middle of the project, and these sets were shifted south as they were taken down.

The columns being thus supported on temporary shoring girders, the old foundations were removed and the excavation was taken down to a level about 16 ft. below the surface.

The columns were supported by temporary shoring beams while the old foundations were taken out, and the excavation was dug down to a depth of about 16 ft. below the surface.

Two sets of three of the girders "C" were then put in place under the avenue at each column, each set being placed on four concrete piers 6 ft. square with spaces of 4 ft. between them, so that the outside of the outside pier would be 18 ft. from the center of the avenue and 32 ft. from the house line. This is shown on Fig. 5 and on Fig. 3, Plate XLVII. Four small piers were used, as they could be more easily removed than one continuous pier. The girders "C" were set to line and grade, and the piers were built under them, great care being taken to get the concrete well under the girders so as to give a firm bearing.

Two sets of three girders "C" were then installed under the avenue at each column, with each set resting on four concrete piers that were 6 ft. square and spaced 4 ft. apart. This setup meant that the outer edge of the outer pier was 18 ft. from the center of the avenue and 32 ft. from the property line. This is shown on Fig. 5 and on Fig. 3, Plate XLVII. Four small piers were used since they could be removed more easily than a single continuous pier. The girders "C" were aligned and leveled, and the piers were constructed beneath them, ensuring that concrete was well placed under the girders to provide a stable foundation.

After these girders "C" were in place it was necessary to remove the temporary shoring girders before the bents could be erected on girders "C" to support girders "B," being in the same plane; and provision had to be made to support the structure while this was being done. Therefore, double bents were erected directly beneath the columns, as shown by Figs. 2, 4, and 5, and by Fig. 3, Plate XLVII. These were built with their sills resting on the girders "C," and blocking was put in between the sills and the rock to carry the full weight of the structure. Later, when the weight of the structure was carried on the permanent bents, this blocking was knocked out, but the bents were left in to carry the weight of the column itself, which was swinging [316]more or less from the structure above. The weight of the structure was placed on these bents directly beneath the columns by jacking up the temporary girders again, putting blocking between the bents and the base of the columns, and taking out the blocking which had been put in previously under the temporary shoring girders. The 24-in. water main was carried over the excavation on cables from the temporary shoring girders, except when they were being jacked up, at which time posts were placed beneath it.

Once the "C" girders were in place, it was necessary to remove the temporary shoring girders before the bents could be set up on the "C" girders to support the "B" girders, since they were in the same plane. Additionally, arrangements had to be made to support the structure during this process. Therefore, double bents were constructed directly beneath the columns, as shown by Figs. 2, 4, 5, and Fig. 3, Plate XLVII. These were built with their sills resting on the "C" girders, and blocking was placed between the sills and the rock to support the full weight of the structure. Later, when the weight of the structure transitioned to the permanent bents, this blocking was removed, but the bents remained in place to support the weight of the column, which was shifting somewhat from the structure above. The weight of the structure was transferred to these bents directly under the columns by jacking up the temporary girders again, placing blocking between the bents and the base of the columns, and removing the blocking that had previously been put under the temporary shoring girders. The 24-inch water main was suspended over the excavation on cables from the temporary shoring girders, except during the jacking process, at which point posts were placed beneath it.

Anchor-bolts were put in place between the column bases and the bents directly beneath, in order to increase the lateral stiffness, and raker braces were also used. This having been done, the temporary shoring girders were moved south to the next column, where the process was repeated. The timber bents, shown in detail by Fig. 2, were then put in place as shown by Figs. 4 and 5, and by Fig. 3, Plate XLVII. These bents were framed as tightly as possible, using generally a 20-ton jack, and they were erected simultaneously at each pair of columns. The weight was taken on these columns by jacking up directly beneath the column base and taking out the blocking between this base and the bent directly beneath the column. On releasing the jack the weight was transferred to the permanent timber bents, and the east and west columns of each pair were transferred on the same day. One 80-ton jack was used on the easterly columns and two were necessary on the westerly columns, one on each side of the 24-in. water main. The raker braces of these permanent bents were not framed as tightly as the main posts, in order that the main post should carry the entire weight and the raker braces merely steady the structure.

Anchor bolts were installed between the column bases and the bents directly below to improve lateral stiffness, and raker braces were also added. After this was done, the temporary shoring girders were moved south to the next column, where the process was repeated. The timber bents, detailed in Fig. 2, were then positioned as illustrated by Figs. 4, 5, and Fig. 3, Plate XLVII. These bents were tightly framed using a 20-ton jack, and they were raised simultaneously at each pair of columns. The weight was supported by these columns by jacking up directly beneath the column base and removing the blocking between the base and the bent directly below the column. When the jack was released, the weight transferred to the permanent timber bents, and both the east and west columns of each pair were transferred on the same day. One 80-ton jack was used on the eastern columns, while two were needed on the western columns, one on each side of the 24-inch water main. The raker braces of these permanent bents were not framed as tightly as the main posts to ensure that the main posts carried the entire weight, with the raker braces just stabilizing the structure.

Timber bents were erected on girders "C" to carry the I-beams under the surface railway structure, as shown on Fig. 3, and all temporary posts under these I-beams were removed. The bents were framed with a jack, as tightly as possible, and very little settlement of the track occurred.

Timber bents were put up on girders "C" to support the I-beams beneath the surface railway structure, as shown on Fig. 3, and all temporary posts under these I-beams were taken down. The bents were framed with a jack, as tightly as possible, and there was minimal settling of the track.

A cradle was then built under the 24-in. water main and placed on girders "C," and, as a temporary footwalk had been constructed on the west side of the avenue, it will be seen that all structures were thus carried on girders "C."

A cradle was then built under the 24-inch water main and placed on girders "C," and, since a temporary walkway had been built on the west side of the avenue, it can be seen that all structures were supported by girders "C."

All structures were put on the girders "C" before continuing the excavation on the sides of the avenue because, in case of a slide of rock, there would be less danger than to individual structures. The [317]outside piers, on which the girders "C" rested, might even be lost, without affecting the stability of the structure, and posting could readily be done beneath these girders in case of necessity.

All structures were placed on the girders "C" before continuing the excavation along the sides of the avenue because, in case of a rockslide, there would be less risk than to the individual structures. The [317]outer piers, which supported the girders "C," could even be lost without impacting the stability of the overall structure, and additional support could easily be added under these girders if needed.

A very careful record of levels, taken on the elevated railway columns, was kept, observations being made during each jacking up and at least twice a week during the progress of the work. The columns were usually kept about ½ in. high so as to allow for compression in the timber bents.

A detailed record of levels, taken on the elevated railway columns, was maintained, with observations made every time they were jacked up and at least twice a week during the progress of the work. The columns were usually kept about ½ inch high to accommodate for compression in the wooden supports.

As a rule, no jacking of the elevated railway structure was done while trains were passing over, and trains were flagged during the operation. There was generally very little delay, as all jacking was done between 10.30 a.m. and 2.30 p.m., when the traffic was lightest, and frequently the jacking was done between trains, causing no delay whatever. Steel clamps were placed, three on the top and three on the bottom of each set of the girders "C," to bind them together and cause them to act as a unit.

As a rule, no jacking of the elevated railway structure was done while trains were passing over, and trains were flagged during the operation. There was usually very little delay since all jacking was done between 10:30 AM and 2:30 PM, when traffic was lightest. Often, the jacking was done between trains, causing no delay at all. Steel clamps were placed, three on the top and three on the bottom of each set of the girders "C," to bind them together and make them work as a unit.

All structures then being supported on girders "C," which were carried on four concrete piers resting on the central rock core, the excavation on the sides of the avenue was continued down to sub-grade and the east and west portions of the concrete north abutment were constructed. The central rock core was about 36 ft. wide on the top and 45 ft. wide on the bottom, and at the center of 32d Street it was about 42 ft. high.

All structures were supported on girders "C," which were mounted on four concrete piers resting on the central rock core. The excavation on the sides of the avenue continued down to sub-grade, and the east and west parts of the concrete north abutment were built. The central rock core was about 36 ft. wide at the top and 45 ft. wide at the bottom, and at the center of 32d Street, it stood about 42 ft. high.

It was the original intention to excavate a sufficient width of the sides of the avenue to erect six rows of the permanent steel viaduct, 5 ft. from center to center, and this was done on the south portion of the work. On the north portion, however, the rock was of poor quality, and it was thought best to excavate for only five rows at first, to erect the five rows of permanent steel and put the timber bents in place under the ends of the girders "C," in order to give them some support while the outside concrete piers were being removed and the excavation was being widened out to permit the erection of the sixth row. Additional raker braces were put in these bents temporarily, and were removed when the sixth row of steel had been erected. This is shown on Figs. 4 and 5.

It was originally planned to dig out a wide enough section of the sides of the avenue to build six rows of permanent steel viaduct, spaced 5 ft. apart from center to center, and this was accomplished on the southern part of the project. However, on the northern part, the rock quality was poor, so it was decided to only excavate for five rows initially, to set up the five rows of permanent steel and position the timber bents under the ends of the girders "C" for additional support while the outside concrete piers were being taken out and the excavation was being expanded to allow for the sixth row. Extra raker braces were temporarily added to these bents, and they were removed once the sixth row of steel was erected. This is shown on Figs. 4 and 5.

Plate XLVIII, Fig. 1.— TW 33, P.T. & T.R.R. Co. Terminal Station West. East side of 9th Ave. looking North from 31st St., showing rock excavation and supports of 9th Ave. structures. Dec. 28, 07. Plate XLVIII, Fig. 1.— TW 33, P.T. & T.R.R. Co. Terminal Station West. East side of 9th Ave. looking North from 31st St., showing rock excavation and supports for 9th Ave. structures. Dec. 28, 07.
Plate XLVIII, Fig. 2.— TW 39, P.T. & T.R.R. Co. Terminal Station West. East side of 9th Ave. looking North from 31st Street, showing rock excavation and permanent steel work. March 24, 08. Plate XLVIII, Fig. 2.— TW 39, P.T. & T.R.R. Co. Terminal Station West. East side of 9th Ave., looking North from 31st Street, showing rock excavation and permanent steel work. March 24, 08.
Plate XLVIII, Fig. 3.— TW 73, P.T. & T.R.R. Co. Terminal Station West. West side of Ninth Ave. Jacking up girders "C" at Elevated Railroad Column 491, showing method of taking weight on permanent viaduct girders. Nov. 14, 08. Plate XLVIII, Fig. 3.— TW 73, P.T. & T.R.R. Co. Terminal Station West. West side of Ninth Ave. Lifting girders "C" at Elevated Railroad Column 491, illustrating the technique of supporting weight on permanent viaduct girders. Nov. 14, 08.
Plate XLVIII, Fig. 4.— TW 58, P.T. & T.R.R. Co. Terminal Station West. East side of Ninth Ave. looking North from 31st St., showing underpinning of Ninth Ave. Structures. Aug. 10, 08. Plate XLVIII, Fig. 4.— TW 58, P.T. & T.R.R. Co. Terminal Station West. East side of Ninth Ave. looking North from 31st St., showing the underpinning of Ninth Ave. structures. Aug. 10, 08.

Fig. 4, Plate XLVII, and Fig. 1, Plate XLVIII, show the structures supported on the central rock core and the excavation on the east side to permit of the erection of the permanent viaduct girders.[318] Fig. 1, Plate XLVIII, shows also the easterly portion of the concrete north abutment. Fig. 2, Plate XLVIII, shows five rows of the permanent viaduct girders erected on the east side of the work.

Fig. 4, Plate XLVII, and Fig. 1, Plate XLVIII, display the structures supported on the central rock core and the excavation on the east side to allow for the installation of the permanent viaduct girders.[318] Fig. 1, Plate XLVIII, also shows the eastern part of the concrete north abutment. Fig. 2, Plate XLVIII, shows five rows of permanent viaduct girders set up on the east side of the project.

The excavation of the sides of the avenue having been completed, and six rows of permanent viaduct girders erected on both sides, timber bents, as shown on Figs. 2, 4, 5, and 6, were erected on this steel to support the ends of the girders "C" and carry the structure while the rock core was being excavated. Fig. 3, Plate XLVIII, shows the method of taking the weight on these bents. Four 80-ton jacks were used, and oak blocks were placed on the top of each jack to transmit pressure to a temporary oak cap under the girders "C" independent of the bents; all four of these jacks were operated simultaneously, and the girders "C" were lifted off the bents and clear of the concrete piers. Oak filling pieces were then inserted between the bents and the girders "C," so that when the jacks were released the girders "C" were clear of the concrete piers. Fig. 3, Plate XLVIII, shows that the girders have been lifted off the piers. Elevations were taken on each set of girders during each operation, and careful observations were made on the elevated railway columns. Where the rock was very close to these bents, the open space between the posts was filled with blocking so that there would be less danger of the bent shifting if struck by blasted materials. Fig. 3, Plate XLVIII, shows one of these bents filled with blocking.

The excavation of the sides of the avenue was completed, and six rows of permanent viaduct girders were set up on both sides. Timber supports, as shown on Figs. 2, 4, 5, and 6, were constructed on this steel to hold the ends of the girders "C" and support the structure while the rock core was excavated. Fig. 3, Plate XLVIII shows how the weight was distributed on these supports. Four 80-ton jacks were used, with oak blocks placed on top of each jack to transfer pressure to a temporary oak cap under the girders "C," independent of the supports; all four jacks were operated at the same time, allowing the girders "C" to be lifted off the supports and clear of the concrete piers. Oak shims were then inserted between the supports and the girders "C," so when the jacks were released, the girders "C" were free of the concrete piers. Fig. 3, Plate XLVIII shows that the girders have been lifted off the piers. Elevations were taken on each set of girders during each operation, and careful measurements were made on the elevated railway columns. Where the rock was very close to these supports, the open space between the posts was filled with blocking to reduce the risk of the support shifting if hit by blasted materials. Fig. 3, Plate XLVIII shows one of these supports filled with blocking.

All structures being carried on girders "C," which, in turn, were carried on the sides of the permanent viaduct, the central core was excavated. Fig. 4, Plate XLVIII, and Figs. 1, 2, 3, and 4, Plate XLIX, show various views of the work at this stage.

All structures supported by girders "C," which were, in turn, supported by the sides of the permanent viaduct, the central core was excavated. Fig. 4, Plate XLVIII, and Figs. 1, 2, 3, and 4, Plate XLIX, show various views of the work at this stage.

The central portion of the viaduct was then erected, and, using concrete piers and timber bents, all structures were placed on its deck. Fig. 3, Plate XLIX, shows the piers under the elevated railway columns prior to the removal of girders "C."

The middle section of the viaduct was then built, and with concrete piers and wooden supports, all structures were set on its deck. Fig. 3, Plate XLIX, shows the piers supporting the elevated railway columns before the removal of girders "C."

During the latter part of 1908 a 48-in. cast-iron water main was laid by the city on a cradle built by the Railroad Company on girders "C" on the east side of the avenue. This is part of the high-pressure system, and the location and elevation of this water main were taken into consideration when the underpinning was designed. This main, and the 48-in. cast-iron sewer bracketed to girders "C," are shown on Fig. 4, Plate XLVIII.

During the late part of 1908, the city installed a 48-inch cast-iron water main on a cradle constructed by the Railroad Company on girders "C" on the east side of the avenue. This is part of the high-pressure system, and the placement and height of this water main were considered when designing the underpinning. This main, along with the 48-inch cast-iron sewer attached to girders "C," is shown on Fig. 4, Plate XLVIII.

Elevations had been taken on marks on the elevated railway columns between 30th and 34th Streets at the time the original surveys were made, in 1902, and these marks were used to test the level of the structure during the progress of the excavation.

Elevations were recorded on marks on the elevated railway columns between 30th and 34th Streets when the original surveys were conducted in 1902, and these marks were used to check the level of the structure during the excavation work.

At the extreme south end of the work the procedure was changed. The east side was excavated down to sub-grade, the east portion of the south abutment was constructed, and six rows of the permanent steel viaduct were erected. Very little excavation had been done on the west side of the avenue at the south end of the work, and it would have delayed the completion of the work to have waited for the excavation for and the construction of the west portion of the south abutment and the erection of the steel; therefore, instead of supporting the girders "C" on the central rock core, the east ends were taken up on the permanent viaduct girders, and the west ends were supported on a concrete pier on the rock. The central portion of the avenue was excavated in advance of the west portion. The permanent viaduct girders were put in place from east to west across the avenue, and the girders "C" were supported on the deck of the permanent viaduct approximately under the west elevated railway columns before the west portion of the avenue was excavated, the central portion of the south abutment having been constructed before the west portion. This procedure was adopted only at the north girders "C" at elevated railway column No. 488, the south set of girders "C" being on the rock immediately south of the south abutment. Figs. 2 and 4, Plate XLIX, and Fig. 2, Plate LII, show various stages of the work at the south end.

At the far southern end of the project, the approach was adjusted. The east side was dug down to the sub-grade, the eastern part of the south abutment was built, and six rows of the permanent steel viaduct were installed. There wasn’t much excavation done on the west side of the avenue at the southern end, and waiting for the excavation and construction of the west part of the south abutment, as well as the steel installation, would have delayed the project. So, instead of resting the girders "C" on the central rock core, the east ends were supported by the permanent viaduct girders, while the west ends rested on a concrete pier on the rock. The middle section of the avenue was excavated before the west section. The permanent viaduct girders were installed from east to west across the avenue, and the girders "C" were placed on the deck of the permanent viaduct, roughly beneath the west elevated railway columns before the west section of the avenue was excavated, with the central part of the south abutment being built prior to the west section. This method was only used for the northern girders "C" at elevated railway column No. 488, while the southern set of girders "C" sits directly on the rock just south of the south abutment. Figs. 2 and 4, Plate XLIX, and Fig. 2, Plate LII, illustrate various stages of the work at the southern end.

Plate XLIX, Fig. 1.— TW 60, P.T. & T.R.R. Co. Terminal Station West. Under Ninth Ave., looking South from North abutment, showing underpinning and excavation of rock core. Aug. 13, 08. Plate XLIX, Fig. 1.— TW 60, P.T. & T.R.R. Co. Terminal Station West. Under Ninth Ave., looking South from North abutment, showing underpinning and excavation of rock core. Aug. 13, 1908.
Plate XLIX, Fig. 2.— TW 84, P.T. & T.R.R. Co. Terminal Station West. View looking toward Ninth Ave. from South side of 31st St., 200 feet West of Ninth Ave. Jan. 28, 09. Plate 49, Fig. 2.— TW 84, P.T. & T.R.R. Co. Terminal Station West. View facing Ninth Ave. from the south side of 31st St., 200 feet west of Ninth Ave. January 28, 1909.
Plate XLIX, Fig. 3.— TW 88, P.T. & T.R.R. Co. N.R. Div. Terminal Station West. Center line of 32nd St., looking East from Sta. 183+50, showing excavation under Ninth Avenue, permanent concrete piers under Elevated Railway Columns and removal of temporary shoring girders "C". April 8, 09. Plate XLIX, Fig. 3.— TW 88, P.T. & T.R.R. Co. N.R. Div. Terminal Station West. Centerline of 32nd St., looking East from Sta. 183+50, showing excavation beneath Ninth Avenue, permanent concrete piers supporting Elevated Railway Columns, and the removal of temporary shoring girders "C". April 8, 09.
Plate XLIX, Fig. 4.— TW 95, P.T. & T.R.R. Co. N.R. Div. Terminal Station West. View under Ninth Avenue looking Southward from 100 feet South of center line, showing underpinning of Ninth Avenue structure taken at sub-grade. May 25, 09. Plate XLIX, Fig. 4.— TW 95, P.T. & T.R.R. Co. N.R. Div. Terminal Station West. View under Ninth Avenue looking south from 100 feet south of the center line, showing the underpinning of the Ninth Avenue structure taken at sub-grade. May 25, 09.

It was made a practice all through the work to transfer the weight of the structures very positively from one support to another by lifting them bodily by jacks, and putting in filler pieces before releasing the jacks, not trusting to wedging to transfer the loads. In fact, apart from the boxing-in of the surface railway concrete, no wedges whatever were used. This appears to have been a decided advantage, for, with the constant pounding of trains on the elevated railway and the jarring due to heavy trucks on the pavement blocks, it is very likely that wedging would have become loosened and displaced, whereas, with blocking, there was little or no tendency toward displacement due to vibration. Although the vibration of the structure, when a long length was supported on girders "C" resting on the permanent viaduct [321]girders on the sides of the avenue, appeared to be considerable, not only vertically but transversely, very careful observation showed that the sag in the girder "C" due a live load of three elevated railway trains, one surface railway car, and one heavy truck, amounted to 1/8; in. The sideway vibration did not amount to more than 1/32 in. on either side of the normal position. More vibration was caused by heavy trucks and wagons going over the stone pavement than by the elevated railway trains or surface cars.

It became standard practice throughout the project to transfer the weight of the structures decisively from one support to another by lifting them with jacks and inserting filler pieces before releasing the jacks, rather than relying on wedging to handle the loads. In fact, besides the concrete for the surface railway being boxed in, no wedges were used at all. This turned out to be a clear advantage, as the constant pounding of trains on the elevated railway and the jolting caused by heavy trucks on the pavement blocks likely would have loosened and displaced any wedges, while blocking resulted in little to no movement due to vibration. Although it seemed that the structure experienced significant vibration when a long section was supported on girders "C" resting on the permanent viaduct girders alongside the avenue, careful observation indicated that the sag in girder "C" caused by the live load of three elevated railway trains, one surface railway car, and one heavy truck was only 1/8 inch. The lateral vibration didn’t exceed 1/32 inch on either side of the normal position. More vibration was generated by heavy trucks and wagons moving over the stone pavement than by the elevated railway trains or surface cars.

No blasting was done near the supports of the elevated railway structure while trains were passing over it, and occasionally trains were stopped during a heavy or uncertain blast. A watchman on the surface, day and night, and at first one and later two flagmen on the elevated railway structure, were on duty at all times, reporting to the Interborough Rapid Transit Company, by whom they were employed. Log mats and timber protection for the girders and the columns of the permanent viaduct were used, as shown by Figs. 1 and 4, Plate XLIX, during the excavation of the rock core, and timber was also used to protect the face of the completed portions of the concrete abutments.

No blasting was done near the supports of the elevated railway structure while trains were passing over it, and sometimes trains were stopped during a heavy or uncertain blast. A watchman was on duty day and night, along with one or two flagmen on the elevated railway structure, reporting to the Interborough Rapid Transit Company, who employed them. Log mats and timber protection for the girders and columns of the permanent viaduct were used, as shown by Figs. 1 and 4, Plate XLIX, during the excavation of the rock core, and timber was also used to protect the face of the completed portions of the concrete abutments.

In excavating the sides of the avenue, the rock broke better on the east than on the west side, where large seams developed and some slides occurred.

In digging into the sides of the avenue, the rock broke more easily on the east side than on the west side, where there were big seams and some slides happened.

Abutments.—As shown on Fig. 7, the face of the north abutment has a batter of 2 in. to the foot, and the face of the south abutment has a variable batter, the base being on a grade and the bridge seat being level, and both maintaining a uniform distance from the center of the Terminal Yard. The back walls of the abutments were not built until the steel had been put in place.

Abutments.—As shown on Fig. 7, the front of the north abutment has a slope of 2 inches for every foot, while the front of the south abutment has an uneven slope, with the base on an incline and the bridge seat level, both keeping a consistent distance from the center of the Terminal Yard. The back walls of the abutments were constructed only after the steel was installed.

No attempt was made to water-proof these abutments, but, in the rear of the wall, open spaces were left, about 6 ft. from center to center, which were connected with drain pipes at the base of and extending through the wall, for the purpose of carrying off any water that might develop in the rock. These drains were formed by building wooden boxes with the side toward the rock open and the joints in the boxes and against the rock plastered with mortar in advance of the wall. A hose was used to run water through these drains during the placing of the concrete, for the purpose of washing out any grout which might run into them. Each box was washed out at frequent [322]intervals, and there was no clogging of the drains whatever. This method of keeping the drains open was adopted and used successfully for the entire work. The abutments were built of concrete, and the mixture was 1 part of cement, 3 parts of sand, and 6 parts of broken stone.

No effort was made to waterproof these abutments, but spaces were left at the back of the wall, about 6 feet apart, connected to drain pipes at the base of and extending through the wall, to carry away any water that might collect in the rock. These drains were created by building wooden boxes with the side facing the rock open, and the joints of the boxes and the rock were sealed with mortar before the wall was built. A hose was used to run water through these drains while the concrete was being placed, to wash out any grout that might seep into them. Each box was cleaned out regularly, ensuring that the drains remained clear without any blockages. This method of keeping the drains clear was adopted and successfully used throughout the project. The abutments were made of concrete, mixed with 1 part cement, 3 parts sand, and 6 parts broken stone.

The concrete was mixed in a No. 3 Ransome mixer, and was placed very wet. No facing mixture or facing diaphragms were used, but the stone was spaded away from the face of the wall as the concrete was laid. Chutes were used inside the form, if the concrete had to drop some distance. Work was continued day and night, without any intermission, from the time of commencement to the time of completion of each section.

The concrete was mixed in a No. 3 Ransome mixer and was poured very wet. No facing mixture or diaphragm forms were used, but the stone was pushed back from the wall's face as the concrete was laid. Chutes were used inside the form if the concrete needed to drop a significant distance. Work continued day and night, without any breaks, from the start to the finish of each section.

The face of the concrete wall was rubbed and finished in a manner similar to that used on the walls between Ninth and Tenth Avenues, as described later.

The surface of the concrete wall was smoothed and finished in a way that's similar to the walls between Ninth and Tenth Avenues, as explained later.

Fig. 2, Plate LII, shows the east and central portions of the south abutment, completed and carrying the permanent viaduct, and the excavation completed for the west portion.

Fig. 2, Plate LII, shows the eastern and central parts of the south abutment, finished and supporting the permanent viaduct, along with the excavation completed for the western part.

Work Between Ninth and Tenth Avenues.

Work Between Ninth and Tenth Avenues.

General Description.—The work involved the excavation of about 5.4 acres, between the west house line of Ninth Avenue and the east house line of Tenth Avenue, to an average depth of about 50 ft., the construction of a stone masonry portal at Tenth Avenue leading to the River Tunnels, and the construction around the site of the concrete retaining and face walls.

General Description.—The project involved digging up around 5.4 acres, from the west property line of Ninth Avenue to the east property line of Tenth Avenue, to an average depth of about 50 feet. It included building a stone masonry entrance at Tenth Avenue that leads to the River Tunnels, along with constructing concrete retaining and face walls around the site.

The following estimated quantities appear in the contract: Excavation of rock in trenches, 3,400 cu. yd.; excavation of rock in pit, 377,000 cu. yd.; excavation of all materials except rock in trenches, 6,500 cu. yd.; excavation of all materials except rock in pit, 34,000 cu. yd.; concrete, 1:3:6, in retaining walls, 4,580 cu. yd.; concrete, 1:3:6, in face walls, 7,460 cu. yd.; concrete, 1:2:3, with ¾-in. stone, in face walls, 4,100 cu. yd.; stone masonry in portal, 247 cu. yd., etc., etc.

The following estimated quantities are listed in the contract: Excavation of rock in trenches, 3,400 cubic yards; excavation of rock in pit, 377,000 cubic yards; excavation of all materials except rock in trenches, 6,500 cubic yards; excavation of all materials except rock in pit, 34,000 cubic yards; concrete mix 1:3:6 for retaining walls, 4,580 cubic yards; concrete mix 1:3:6 for face walls, 7,460 cubic yards; concrete mix 1:2:3 with ¾-inch stone for face walls, 4,100 cubic yards; stone masonry in portal, 247 cubic yards, etc., etc.

As previously stated, the contract price included the placing of all excavated material on scows at Pier 62, North River. Prior to this contract this pier had been used by the New York Contracting Company-Pennsylvania Terminal, for the disposal of excavated material [324]from east of Ninth Avenue. In order to get the material to the pier, the contractor had excavated a cut under Ninth Avenue which came to the grade of 32d Street about midway between Ninth and Tenth Avenues, and a trestle was constructed from this point over Tenth Avenue and thence to the pier. Fig. 2, Plate XLVII, shows the east end of this cut, and Fig. 1, Plate L, shows the trestle, looking east from Tenth Avenue.

As mentioned earlier, the contract price covered the placement of all excavated material onto scows at Pier 62, North River. Before this contract, the pier was used by the New York Contracting Company-Pennsylvania Terminal for disposing of excavated material from east of Ninth Avenue. To transport the material to the pier, the contractor dug a cut under Ninth Avenue that reached the grade of 32nd Street about halfway between Ninth and Tenth Avenues, and a trestle was built from this point over Tenth Avenue and then to the pier. Fig. 2, Plate XLVII, shows the east end of this cut, and Fig. 1, Plate L, shows the trestle, looking east from Tenth Avenue.

A 30-ton steam shovel was brought to the south side of the work, and commenced operating on July 9th, 1906. After working there about a month, the earth had been practically stripped off the rock, and the shovel was moved over to the north side where it excavated both earth and rock until August 10th, 1907.

A 30-ton steam shovel was brought to the south side of the site and started operating on July 9th, 1906. After working there for about a month, they had nearly removed all the dirt from the rock, and the shovel was moved to the north side where it dug into both the earth and rock until August 10th, 1907.

At three points south of 32d Street and at one point north of 32d Street near Tenth Avenue, cuts were made in the rock to sub-grade, and from these cuts, together with the cuts on the west side of Ninth Avenue, all widening out was done and the excavation was completed. Fig. 1, Plate L, shows the excavation of the three cuts on the south side of 32d Street, the steam shovel operating on the north side of that street, and the material-disposal tracks and trestle. Fig. 3, Plate LII, shows the cuts joined up and the excavation along the south side practically completed.

At three spots south of 32nd Street and at one spot north of 32nd Street near Tenth Avenue, cuts were made in the rock to the sub-grade. From these cuts, along with the ones on the west side of Ninth Avenue, all widening was done and the excavation was finished. Fig. 1, Plate L, shows the excavation of the three cuts on the south side of 32nd Street, the steam shovel working on the north side of that street, and the material-disposal tracks and trestle. Fig. 3, Plate LII, shows the cuts connected and the excavation along the south side nearly completed.

On the north side of the work, between Stations 182 + 90 and 183 + 65, the rock was low, and provision had to be made for maintaining the yards to the north of the site. Therefore a rubble-masonry retaining wall was built, with the face about 2 ft. north of the face of the proposed concrete wall which was to be put in later. On the same side of the work, between Stations 188 + 24 and 188 + 46, the rock was exceedingly poor, and as a small frame house on the adjoining lot was considered to be in an unsafe condition, a rubble masonry retaining wall was built. As the building adjoining the south side of the work at Tenth Avenue was on an earth foundation, it was necessary to underpin it before the excavation could be done. The building was supported on needles, and rubble masonry was put in from the bottom of the old foundation to the rock. The foundation of 413 West 31st Street, immediately west of the Express Building site, was of very poor masonry, and it was necessary to rebuild it prior to taking out the adjoining excavation.

On the north side of the work, between Stations 182 + 90 and 183 + 65, the rock was low, so we needed to ensure the yards to the north of the site were stable. A rubble-masonry retaining wall was built, with the face about 2 feet north of where the concrete wall would be installed later. On the same side, between Stations 188 + 24 and 188 + 46, the rock quality was very poor, and since a small frame house on the neighboring lot was deemed unsafe, a rubble masonry retaining wall was constructed. The building on the south side at Tenth Avenue was on an earth foundation, so we had to underpin it before we could start excavating. The building was supported on needles, and rubble masonry was added from the base of the old foundation down to the rock. The foundation at 413 West 31st Street, just west of the Express Building site, was made of poor masonry, and we needed to rebuild it before removing the adjacent excavation.

Plate L, Fig. 1.— TW 23, P.N.Y. & L.I.R.R. Terminal Station West. View looking Eastward from Tenth Ave., showing work between Ninth & Tenth Avenues. Dec. 26, 06. Plate L, Fig. 1.— TW 23, P.N.Y. & L.I.R.R. Terminal Station West. View looking east from Tenth Ave., showing work between Ninth and Tenth Avenues. December 26, 1906.
Plate L, Fig. 2.— TW 35, P.T. & T.R.R. Co. Terminal Station West. View looking Northwest from Sta. 184, 120 feet South of center line. Dec. 31, 07. Plate L, Fig. 2.— TW 35, P.T. & T.R.R. Co. Terminal Station West. View facing Northwest from Station 184, 120 feet South of the center line. Dec. 31, 07.
Plate L, Fig. 3.— TW 96, P.T. & T.R.R. Co. N.R. Div. Terminal Station West. View looking West from Ninth Avenue Elevated Railway, showing condition of work. May 26, 09. Plate L, Fig. 3.— TW 96, P.T. & T.R.R. Co. N.R. Division Terminal Station West. View looking west from the Ninth Avenue Elevated Railway, showing the work condition. May 26, 1909.
Plate L, Fig. 4.— TW 104, P.N.Y. & L.I.R.R. Terminal Station West. View from Tenth Avenue looking East, showing progress of concrete walls. Aug. 7, 09. Plate L, Fig. 4.— TW 104, P.N.Y. & L.I.R.R. Terminal Station West. View from Tenth Avenue facing East, showing the progress of the concrete walls. August 7, 1909.

Along the north side, between Stations 186 + 50 and 187 + 50, the walls supporting the adjoining back yards were of poor quality and had to be renewed by the contractor before excavation could be done.

Along the north side, between Stations 186 + 50 and 187 + 50, the walls supporting the adjoining backyards were of poor quality and had to be replaced by the contractor before excavation could take place.

The excavated material was loaded by derricks on cars at the top of the excavation, these cars being on tracks having a direct connection with the disposal trestle, as shown by Fig. 1, Plate L. As soon as it could be done, derricks were placed at the bottom of the excavation; tracks were then laid out there, and the excavated material was loaded on cars at the bottom and hoisted by derricks to cars on the disposal trestle. A locomotive was lowered to the bottom of the excavation on August 25th, 1907, and a derrick started operating at the bottom on August 27th, 1907. The commencement of this work by derricks at the bottom is shown by Fig. 3, Plate LII. In general, the disposal tracks were maintained about on the center line of 31st Street until the excavation had been carried as close to them as possible, and on October 16th, 1907, they were shifted to the extreme north side of the work, as shown by Fig. 2, Plate L. A portion of the old trestle was left in place near Tenth Avenue, a derrick was erected thereon, and the tracks were used for cars to receive the excavated material hoisted from sub-grade. The disposal trestle was maintained in this position until such time as it would interfere with the excavation, and then the tracks were abandoned. This was done on November 11th, 1908. Fig. 3, Plate L, shows the finishing of the excavation on the north side of the work. On August 30th, 1908, a cut was made under Ninth Avenue at sub-grade, and cars could then be run from Seventh to Tenth Avenue at sub-grade. On October 24th, 1908, the connection with the disposal trestle east of Ninth Avenue was abandoned, and all excavated material was hoisted from sub-grade at Tenth Avenue by derricks.

The dug-up material was loaded by cranes onto cars at the top of the excavation, with these cars on tracks connected directly to the disposal trestle, as shown by Fig. 1, Plate L. As soon as possible, cranes were placed at the bottom of the excavation; tracks were then laid out there, and the excavated material was loaded onto cars at the bottom and lifted by cranes to the cars on the disposal trestle. A locomotive was lowered to the bottom of the excavation on August 25th, 1907, and a crane began operating at the bottom on August 27th, 1907. The start of this work by cranes at the bottom is shown by Fig. 3, Plate LII. In general, the disposal tracks were kept roughly along the center line of 31st Street until the excavation was carried as close to them as possible, and on October 16th, 1907, they were moved to the far north side of the site, as shown by Fig. 2, Plate L. A section of the old trestle was left near Tenth Avenue, a crane was set up there, and the tracks were used for cars to receive the excavated material lifted from below grade. The disposal trestle stayed in this position until it interfered with the excavation, at which point the tracks were abandoned. This happened on November 11th, 1908. Fig. 3, Plate L shows the completion of the excavation on the north side of the site. On August 30th, 1908, a cut was made under Ninth Avenue at below grade, allowing cars to run from Seventh to Tenth Avenue at below grade. On October 24th, 1908, the connection with the disposal trestle east of Ninth Avenue was abandoned, and all excavated material was hoisted from below grade at Tenth Avenue by cranes.

As previously stated, the contractor was required to make complete disposal of all excavated material after January 1st, 1909, but was allowed the use of the pier until January 20th, 1909, after which date the materials were hoisted by derricks at Tenth Avenue, loaded on 2-horse trucks, and transported to the 30th Street pier, North River, where it was loaded on scows by two electric derricks. A considerable amount of the rock excavation was broken up and used for back-fill.

As mentioned earlier, the contractor had to completely dispose of all excavated material after January 1, 1909, but could use the pier until January 20, 1909. After that date, the materials were lifted by derricks at Tenth Avenue, loaded onto 2-horse trucks, and taken to the 30th Street pier, North River, where two electric derricks loaded them onto scows. A significant amount of the rock excavation was crushed and used for back-fill.

Earth Excavation.—Practically all the earth excavation, amounting to about 57,000 cu, yd., was done with steam shovels. The average quantity of earth excavated by a steam shovel per 10-hour shift was 180 cu. yd. This material was loaded on side-dump cars and taken to the disposal pier where it was dumped through chutes to the decks of scows. Inasmuch as the quantity of earth excavation was small, as compared with the rock, the earth was used principally for the first layer on the scows for padding, so that small stones might be dumped through the chutes without injuring the decks.

Earth Excavation.—Almost all of the earth excavation, totaling about 57,000 cubic yards, was done with steam shovels. On average, a steam shovel excavated 180 cubic yards per 10-hour shift. This material was loaded onto side-dump cars and transported to the disposal pier, where it was dumped through chutes onto the decks of scows. Since the amount of earth excavation was small compared to the rock, the earth was mainly used for the first layer on the scows for padding, allowing small stones to be dumped through the chutes without damaging the decks.

Rock Excavation.—As previously stated, the rock broke better on the south than on the north side, where there were several slides, and considerable excavation had to be taken out beyond the neat line required in the specifications. The worst slide occurred at midnight on July 3d, 1909, at about Station 188 + 50. The last blast, to complete the excavation to sub-grade at this point, had been fired in the afternoon of the same day, and the mucking was practically completed. Great care had been taken in excavating near this point, as it was evident that the rock was not of a very stable character, but, when the excavation had been completed, it was thought that the rock remaining in place would stand. The volume of material brought down by this slide amounted to about 200 cu. yd. The rock on the south side broke very well, and there were no slides of any consequence.

Rock Excavation.—As mentioned earlier, the rock broke more easily on the south side than on the north side, where there were several slides, requiring significant excavation beyond the specified neat line. The worst slide happened at midnight on July 3, 1909, around Station 188 + 50. The last blast to finish the excavation to sub-grade at this location had been fired in the afternoon of the same day, and the mucking was nearly done. Great care had been taken in excavating near this spot, as it was clear that the rock was not very stable. However, once the excavation was finished, it was believed that the remaining rock would hold up. The amount of material brought down by this slide was about 200 cubic yards. The rock on the south side broke very well, and there were no significant slides.

The drill holes were laid out by the blaster, and the general method of drilling for different classes of work was as follows: In breaking down, the holes were started about 8 ft. apart, on a slight batter, so that at the bottom they would be considerably less than 8 ft. apart. They were drilled about 10 ft. deep, and blasting logs were used, as it was necessary to load quite heavily in order to lift the material and start the cut. After the cut had been made, side holes were shot to widen out sufficiently to start another cut.

The blaster arranged the drill holes, and the basic method of drilling for different types of work was as follows: When breaking down, the holes were started about 8 feet apart with a slight angle, so that at the bottom they were significantly less than 8 feet apart. They were drilled about 10 feet deep, and blasting logs were used since it was necessary to load heavily to lift the material and begin the cut. Once the cut was made, side holes were blasted to widen enough to start another cut.

After a side cut about 20 ft. deep had been made, the side holes were drilled 20 ft. deep, and the holes were loaded and tamped for the full 20-ft. cut. Under the terms of the specifications, the contractor was required to complete the excavation on the sides by drilling broaching holes.

After a side cut about 20 ft. deep was made, the side holes were drilled to a depth of 20 ft., and the holes were loaded and tamped for the full 20-ft. cut. According to the specifications, the contractor had to finish the side excavation by drilling broaching holes.

The maximum length of drill steel was about 20 ft., and, where the excavation plane of broaching was more than 20 ft. in depth, the contractor was permitted to start the holes back of the broaching line, in [327]order to allow for setting up the drills on the second lift. A distance of about 8 in. was usually allowed for setting up a drill. The broaching line was painted on the surface of the rock in advance of the drilling, and the batter of the drill was tested with a specially designed hand-level in which the bubble came to a central position when the face of the level was on the required batter. Holes were also drilled in front of this broaching line, and, when the excavation had been taken out to within about 6 ft. in front of it, the holes immediately in front were loaded, and also about every third one of the broaching holes, and, unless the rock was very bad, it usually broke sharply at the broaching line. Occasionally, the broaching holes which were not loaded were filled with sand, which gave rather better results than leaving them open.

The maximum length of drill steel was about 20 ft., and when the excavation plane of broaching was deeper than 20 ft., the contractor could start the holes behind the broaching line, in [327]order to set up the drills on the second lift. Typically, a distance of about 8 in. was allowed for drill setup. The broaching line was marked on the surface of the rock before drilling began, and the drill's angle was checked with a specially designed hand-level that showed the bubble in the center when the face of the level was at the correct angle. Holes were also drilled in front of this broaching line, and when the excavation was about 6 ft. in front of it, the holes directly ahead were loaded, along with about every third one of the broaching holes. Unless the rock was really poor, it usually broke sharply at the broaching line. Sometimes, the broaching holes that weren’t loaded were filled with sand, which produced better results than leaving them open.

In the steam-shovel work on the east side of Ninth Avenue, spring holes were used. They were formed by drilling a 20-ft. hole and exploding at the bottom of it, without tamping, two or three sticks of dynamite, and repeating this process with heavier charges until there had been formed at the bottom of the hole a large cavity which would hold from 100 to 200 lb. of dynamite. Face holes and breast holes were also drilled, and it was possible by this method to drill and break up a cut 20 ft. deep and 15 ft. thick. The only place where spring holes were used on this work was on the east side of Ninth Avenue where the heavy cutting was sometimes extended beyond the east house line.

In the steam-shovel work on the east side of Ninth Avenue, spring holes were created. They were made by drilling a 20-foot hole and detonating two or three sticks of dynamite at the bottom without tamping, then repeating the process with heavier charges until a large cavity was formed at the bottom of the hole, capable of holding between 100 to 200 pounds of dynamite. Face holes and breast holes were also drilled, allowing for the drilling and breaking up of a cut that was 20 feet deep and 15 feet thick. The only place where spring holes were used in this project was on the east side of Ninth Avenue, where the heavy cutting sometimes extended beyond the east house line.

From the best records obtainable, the average progress in drilling was about 33 lin. ft. per 8-hour shift. The average number of cubic yards of excavation per drill shift was 13.9, and the average amount of drilling per cubic yard of excavation was 2.4 ft.; this covered more than 27,000 drill shifts.

From the best records available, the average progress in drilling was about 33 linear feet per 8-hour shift. The average number of cubic yards excavated per drill shift was 13.9, and the average amount of drilling per cubic yard of excavation was 2.4 feet; this included more than 27,000 drill shifts.

The dynamite was practically all 60%, and the average excavation per pound of dynamite was 2.2 cu. yd. The contractor employed an inspector of batteries and fuses, who, using an instrument for that purpose, tested the wiring of each blast prior to firing, in order to discover any short circuits, and thus prevent the danger of leaving unexploded dynamite in the holes.

The dynamite was nearly all 60%, and the average excavation per pound of dynamite was 2.2 cubic yards. The contractor hired an inspector for the batteries and fuses, who used a specialized instrument to test the wiring of each blast before it was fired, to check for any short circuits and prevent the risk of leaving unexploded dynamite in the holes.

The average quantity of excavation per derrick shift of 10 hours, covering 7,400 shifts, 87% of the excavation being rock, was 50 cu. yd., and the average force per shift, including only foreman and laborers, was 13 men. It was found that a derrick operating at the top of a[328] 20-ft. cut would handle about 40 cu. yd. per shift, whereas, if operating at the bottom of the cut, it would handle about 60 cu. yd. per shift. The elevator derricks at Tenth Avenue were very efficient, and each could take care of the material from four derricks at the bottom, hoisting 250 cu. yd. per shift a height of 60 ft.

The average amount of excavation done per derrick shift of 10 hours, across 7,400 shifts—with 87% of the excavation being rock—was 50 cubic yards, and the average workforce per shift, consisting only of foremen and laborers, was 13 men. It was observed that a derrick working at the top of a[328] 20-foot cut could manage about 40 cubic yards per shift, while working at the bottom of the cut, it could handle around 60 cubic yards per shift. The elevator derricks on Tenth Avenue were very efficient, and each could manage the material from four bottom derricks, hoisting 250 cubic yards per shift to a height of 60 feet.

Concrete Retaining and Face Walls.—It was essential to have the greatest space possible at the bottom of the excavation, and, inasmuch as the yard was to be left open, it was necessary to provide some facing for the rock on the sides in order to prevent disintegration, due to exposure, and give a finished appearance to the work. Above the rock surface a retaining wall of gravity section was designed, the top being slightly higher than the yards of the adjoining properties. The face wall was designed to be as thin as possible, in order to allow the maximum space for tracks.

Concrete Retaining and Face Walls.—It was crucial to create as much space as possible at the bottom of the excavation, and since the yard was to be left open, it was important to provide some facing for the rock on the sides to prevent deterioration from exposure and to give the work a polished look. Above the rock surface, a gravity retaining wall was designed, with the top slightly higher than the yards of the neighboring properties. The face wall was designed to be as thin as possible to maximize the space for tracks.

The excavation, therefore, was laid out so that the back of the retaining wall would not encroach on the adjoining property, but would practically coincide with the property line at positions of maximum depth.

The excavation was designed so that the back of the retaining wall wouldn't intrude on the neighboring property, but would basically align with the property line at points of greatest depth.

The batter on the face of the wall was 2 in. per ft., and a bridge seat 3½ ft. wide was formed at an elevation of 22 ft., minimum clearance, above the top of the rail. This bridge seat was made level. The maximum height of the south wall is 49 ft., and of the north wall 65 ft.

The batter on the wall was 2 inches per foot, and a bridge seat 3.5 feet wide was created at a height of 22 feet, with minimum clearance, above the top of the rail. This bridge seat was made level. The maximum height of the south wall is 49 feet, and the north wall is 65 feet.

The face walls were classed as "Upper Face Walls," extending from the base of the retaining wall to the bridge seat, and as "Lower Face Walls," extending from the bridge seat to the base of the wall. The general design is shown on Fig. 8.

The face walls were categorized as "Upper Face Walls," running from the bottom of the retaining wall to the bridge seat, and as "Lower Face Walls," extending from the bridge seat to the bottom of the wall. The overall design is illustrated on Fig. 8.

In considering the design of the face wall it was felt that, the wall being so thin, ample provision should be made to prevent any accumulation of water and consequent pressure back of the wall; therefore, no attempt was made to water-proof it, but provision was made to carry off any water which might appear in the rock. Box drains, 2 ft. wide and 6 ft. from center to center, were placed against the rock, so that, there being but 4 ft. between the drains, and the wall having a minimum thickness of 2 ft., any water in the rock would not have to go more than 2 ft. to reach a drain, and would probably pass along the face of the rock to a drain rather than through 2 ft. of concrete. These drains were connected with pipes leading through the wall at its base.

In designing the face wall, it was decided that since the wall is so thin, we need to ensure there’s enough provision to prevent any buildup of water and the resulting pressure behind the wall. Therefore, rather than attempting to waterproof it, we made sure there was a system in place to drain any water that might arise from the rock. We installed box drains that are 2 ft. wide and spaced 6 ft. apart from each other, placed against the rock. This way, with only 4 ft. between the drains and the wall having a minimum thickness of 2 ft., any water in the rock wouldn’t have to travel more than 2 ft. to reach a drain. It’s likely that the water would travel along the face of the rock to a drain instead of going through 2 ft. of concrete. These drains are connected to pipes that lead through the wall at its base.

These box drains occurred so frequently, and decreased the section of the wall so materially, that it was thought desirable to tie the wall to the rock. This was done by drilling into the rock holes from 6 to 15 ft. in depth, and grouting into each hole a 1½-in. rod having a split end and a steel wedge. The outer end of each rod was fitted with a 12 by 12 by ½-in. plate and a nut, and extended into the wall, thus tying the concrete securely to the rock. The drains being 6 ft. from center to center, the tie-rods were placed midway between them, and 6 ft., from center to center, vertically and horizontally. Fig. 8 shows the arrangement of these rods and drains. Around the Express Building site, just west of Ninth Avenue, on the south side of the work, the bridge seat was omitted, and the face wall was designed 2 ft. thick from top to bottom. The batter on the 31st Street wall was made variable, the top and bottom being constant distances from the center line and on different grades.

These box drains happened so often and significantly reduced the wall's thickness that it was decided to secure the wall to the rock. This was done by drilling holes 6 to 15 ft. deep into the rock and filling each hole with a 1½-in. rod that had a split end and a steel wedge. The outer end of each rod was attached to a 12 by 12 by ½-in. plate and a nut, extending into the wall to firmly anchor the concrete to the rock. Since the drains were 6 ft. apart from center to center, the tie rods were placed halfway between them and were also 6 ft. apart from center to center, both vertically and horizontally. Fig. 8 shows the layout of these rods and drains. Near the Express Building site, just west of Ninth Avenue, on the south side of the work, the bridge seat was not included, and the face wall was designed to be 2 ft. thick from top to bottom. The slope on the 31st Street wall was made adjustable, with the top and bottom maintaining consistent distances from the center line but on different grades.

The retaining walls were water-proofed with three layers of felt and coal-tar pitch, which was protected by 4 in. of brick masonry. A 6-in. vitrified drain pipe was laid along the back of the wall, with the joints open on the lower half, and this was covered with 1 ft. of broken stone and sand before any back-fill was placed on it.

The retaining walls were waterproofed with three layers of felt and coal-tar pitch, which were protected by 4 inches of brick masonry. A 6-inch vitrified drain pipe was installed along the back of the wall, with the joints open on the lower half, and this was covered with 1 foot of broken stone and sand before any backfill was placed on it.

The arrangement of the drains was as follows: The 6-in. drain back of the retaining wall was connected with one of the box drains in the rear of the face wall by a cast-iron pipe or wooden box every 24 ft., and this ran through the base of the retaining wall. Midway between these pipes, a connection was made at the bridge seat between the drain in the rear of the face wall and the gutter formed at the rear of the bridge seat to carry off rain-water coming down the face of the wall above. All the box drains, except those connected with the drains back of the retaining wall, were sealed at the elevation of the base of the retaining wall, as noted previously.

The layout of the drains was as follows: The 6-inch drain behind the retaining wall was connected to one of the box drains at the back of the face wall by a cast-iron pipe or wooden box every 24 feet, which ran through the base of the retaining wall. In between these pipes, a connection was made at the bridge seat between the drain at the back of the face wall and the gutter created at the back of the bridge seat to handle rainwater flowing down the face of the wall above. All the box drains, except for those linked to the drains behind the retaining wall, were sealed at the height of the base of the retaining wall, as mentioned earlier.

The specifications required vitrified pipe to be laid through the retaining wall, but, owing to the difficulty of holding the short lengths of pipe in place during the laying of wet concrete, they were dispensed with, and either iron pipes or wooden boxes were used.

The specifications required vitrified pipe to be laid through the retaining wall, but because it was hard to keep the short lengths of pipe in place while pouring wet concrete, they were left out, and either iron pipes or wooden boxes were used.

Tie-Rods.—When the excavation on the sides had been completed, movable drilling platforms were erected, as shown by Fig. 4, Plate L. The holes were drilled on a pitch of 2 in. per ft. with the horizontal. The depths of the holes were decided by the engineer, and [331]were on the basis of a minimum depth of 5 ft. in perfect rock; the character of the rock, therefore, and the presence of seams, determined the depths of the holes. Each hole was partly filled with grout, and the rod, with the steel wedge in the split end, was inserted and driven with a sledge so that the wedge, striking the bottom of the hole first, would cause the split end of the rod to open. Each hole was then entirely filled with neat cement grout.

Tie-Rods.—Once the excavation on the sides was complete, movable drilling platforms were set up, as shown by Fig. 4, Plate L. The holes were drilled at an angle of 2 inches per foot from horizontal. The depths of the holes were determined by the engineer, based on a minimum depth of 5 feet in solid rock; thus, the type of rock and the presence of seams influenced the hole depths. Each hole was partially filled with grout, and the rod, equipped with a steel wedge at the split end, was inserted and hammered in with a sledge. This way, the wedge would hit the bottom of the hole first, causing the split end of the rod to expand. Each hole was then completely filled with neat cement grout.

Box Drains.—Various methods of forming the box drains were considered, such as using half-tile drains, or a metal form, or a collapsible form which could be withdrawn, but it was finally decided to build boxes in which the side toward the rock was open and the joints in the boxes and against the rock were plastered with cement mortar. These boxes were left in place. Fig. 1, Plate LI, shows the tie-rods and box drains in place, and holes being cut near the bottom of the drains for the pipes leading through the wall.

Box Drains.—Different methods for creating the box drains were considered, including half-tile drains, a metal form, or a collapsible form that could be removed. Eventually, it was decided to construct boxes with the side facing the rock left open, and the joints in the boxes and against the rock were sealed with cement mortar. These boxes remained in place. Fig. 1, Plate LI, shows the tie-rods and box drains in position, and holes being cut near the bottom of the drains for the pipes leading through the wall.

Forms.Fig. 1, Plate LI, shows the form used on the south side of the work. The materials were of good quality, and the form, which was about 50 ft. long, was used to build twelve sections, or about 600 ft. of wall. The form was tied in at the top and bottom by cables attached to rods drilled into the rock, and it was thought that, with the trusses to stiffen the middle section of the form, it would not be necessary to use raker braces against it. This would have been desirable, as the placing of the raker braces took considerable time. It was found, however, that the form was not sufficiently rigid, as it bulged at the middle section and could not be held by the trusses. Two or three sets of raker braces, about 12 ft. apart, were used, and in addition, rods with turnbuckles were placed through the form and fastened to the tie-rods, and thus the form was held in place successfully. On the forms built later, the trusses were omitted, and raker braces, about every 6 ft., were used. The rods which screwed into the turnbuckles were removed before the form was moved. The photograph, Fig. 4, Plate LII, was taken inside the concrete form for the lower face wall on the north side, and shows the drains leading through the wall, the turnbuckles attached to the tie-rods, the cables attached to rods in the rock, and the braces to keep the form from coming in; these braces, of course, were removed as the concrete came up. The form was built low and wedged up into position. After a section of concrete had set sufficiently, the wedges were knocked out, the form was lowered and [332]moved from the wall, and was then moved along the lowest waling piece by block and tackle to its new position.

Forms.Fig. 1, Plate LI, shows the form used on the south side of the project. The materials were high quality, and the form, which was about 50 ft. long, was utilized to construct twelve sections, or about 600 ft. of wall. The form was secured at the top and bottom by cables attached to rods drilled into the rock, and it was believed that, with the trusses reinforcing the middle section of the form, it wouldn't be necessary to use raker braces against it. This would have been preferred since setting up the raker braces took a significant amount of time. However, it became clear that the form was not sturdy enough, as it bulged in the middle section and could not be stabilized by the trusses. Two or three sets of raker braces, spaced about 12 ft. apart, were implemented, and in addition, rods with turnbuckles were installed through the form and fastened to the tie-rods, successfully holding the form in place. On the forms built later, the trusses were eliminated, and raker braces were used approximately every 6 ft. The rods that connected to the turnbuckles were removed before the form was shifted. The photograph, Fig. 4, Plate LII, was taken inside the concrete form for the lower face wall on the north side, showing the drains leading through the wall, the turnbuckles connected to the tie-rods, the cables linked to rods in the rock, and the braces to prevent the form from collapsing inward; these braces were removed as the concrete was poured. The form was constructed low and wedged into position. After a section of concrete had set adequately, the wedges were removed, the form was lowered and [332]moved away from the wall, and then transported along the lowest waling piece using block and tackle to its new location.

Fig. 4, Plate L, shows the forms used on the north side of the work.

Fig. 4, Plate L, shows the forms used on the north side of the work.

A section, 1 ft. square, at the top of the bridge seat of the lower face wall, was left out, so that the bottom of the form for the upper face wall could be braced against it. The top of this form was tied by cables attached to rods in the rock and by rods with turnbuckles running from back to front of the form; braces were also put in from the back of the retaining wall form to the walls of buildings along the property lines, when this could be done. The middle section of the form was held by rods with turnbuckles which passed through the form and were fastened to each of the tie-rods drilled into the rock, as was also done in the case of the lower face wall. It was generally possible to hold the form to true position in this manner, but occasionally it had a tendency to bulge; when this occurred, the rods leading through the form and fastened to the tie-rods were tightened up, the placing of the concrete was slowed up, and no serious bulging occurred.

A 1 ft. square section was left out at the top of the bridge seat of the lower face wall so that the bottom of the form for the upper face wall could be braced against it. The top of this form was secured by cables connected to rods in the rock and by rods with turnbuckles running from the back to the front of the form. Braces were also added from the back of the retaining wall form to the walls of buildings along the property lines, whenever possible. The middle section of the form was supported by rods with turnbuckles passing through the form and attached to each of the tie-rods drilled into the rock, just like in the case of the lower face wall. This method generally kept the form in the correct position, but sometimes it would bulge; when that happened, the rods going through the form and fastened to the tie-rods were tightened, the concrete placement was slowed down, and no serious bulging occurred.

Bulkheads at the ends of the sections were built of rough planking securely braced to the rock, except that a planed board was laid up against the face of the form to make a straight joint. At the end of each section a V was formed, as shown by Fig. 1, Plate LI. At all corners, a "return," or portion of the wall running at right angles, was built, and no section of wall was stopped at a corner.

Bulkheads at the ends of the sections were made from rough planks securely fastened to the rock, except a smooth board was placed against the face of the form to create a straight joint. At the end of each section, a V shape was formed, as shown by Fig. 1, Plate LI. At all corners, a "return," or a piece of the wall running at a right angle, was built, and no section of the wall stopped at a corner.

Filling Forms of Lower Face Walls.—A temporary trestle was erected above the elevation of the bridge seat, and a track, leading from the mixer to the form to be filled, was laid on it. At the commencement of each section a layer of mortar (1 part of cement to 2½ parts of sand) was deposited on the bottom. A 1:3:6 mixture of concrete was used; it was run from the mixer into dump-cars and deposited in the form through chutes, three of which were provided for each 50-ft. section, the average length. The concrete was mixed wet, and was not rammed; the stone was spaded back from the face, and no facing mixture or facing diaphragms were used. Work on each section was continued day and night without any intermission from the time of commencement to the time of completion. At frequent intervals the box drains were washed out thoroughly with a hose, in order to prevent them from clogging up with grout.

Filling Forms of Lower Face Walls.—A temporary scaffold was set up above the level of the bridge seat, and a track was laid from the mixer to the form that needed to be filled. At the start of each section, a layer of mortar (1 part cement to 2½ parts sand) was placed at the bottom. A 1:3:6 mixture of concrete was used; it was transported from the mixer into dump-cars and then placed into the form through chutes, with three chutes provided for each 50-ft. section, which was the average length. The concrete was mixed wet and was not compacted; the stones were pushed back from the face, and no facing mixture or diaphragms were used. Work on each section continued day and night without interruption from the beginning to the end. Regularly, the box drains were thoroughly washed out with a hose to prevent them from getting blocked with grout.

Plate LI, Fig. 1.— TW 66, P.N.Y. & L.I.R.R. Terminal Station West. Box drains and tie rods, South side, Sta. 184+80 to 185+14. Sept. 17, 08. Plate LI, Fig. 1.— TW 66, P.N.Y. & L.I.R.R. Terminal Station West. Box drains and tie rods, South side, Sta. 184+80 to 185+14. Sept. 17, 2008.
Plate LI, Fig. 2. Plate 51, Fig. 2.
Plate LI, Fig. 3.— P 46. P.R.R. Tunnels, N.R. Div. Sect. Gy. West. Disposal trestle just before demolition. View of South side showing chutes. Jan. 21, 09. Plate LI, Fig. 3.— P 46. P.R.R. Tunnels, N.R. Div. Sect. Gy. West. Disposal trestle right before demolition. View of the south side showing chutes. Jan. 21, 09.
Plate LI, Fig. 4.— A 54. P.R.R. Tunnels, N.R. Div. Sect. Gy. West & Oj. View across North River on line of Tunnels, looking from New York to New Jersey. Feb. 9, 07. Plate LI, Fig. 4.— A 54. P.R.R. Tunnels, N.R. Div. Sect. Gy. West & Oj. View across the North River along the line of Tunnels, looking from New York to New Jersey. Feb. 9, 07.

In the first few sections of wall, the form was filled to within 1 in. of the top of the bridge seat and allowed to set for about 2 hours; it was then finished to the proper elevation with a plaster of 1 part of cement to 1 part of sand. This did not prove satisfactory, as there were indications of checking and cracking, and, later, the form was filled to the required elevation and the surface floated. The form was allowed to remain in place for from 18 to 24 hours, depending on the weather. In most cases, immediately after the form had been moved, a scaffold was erected against the face of the wall, and the face was wet and thoroughly rubbed, first with a wooden float and then with a cement brick, until the surface was smooth and uniform.

In the first few sections of the wall, the form was filled to within 1 inch of the top of the bridge seat and left to set for about 2 hours; it was then brought to the correct height with a mix of 1 part cement to 1 part sand. This didn’t work out well, as there were signs of checking and cracking, so later, the form was filled to the required height and the surface was leveled. The form was kept in place for 18 to 24 hours, depending on the weather. In most cases, right after the form was removed, scaffolding was put up against the wall, and the surface was wet and carefully smoothed, first with a wooden float and then with a cement brick, until it was smooth and uniform.

The section 1 ft. square at the top of the bridge seat, which was left out in order to brace the bottom of the form for the upper face wall, was filled in after the walls had been completed. The old concrete was very thoroughly cleaned before the new concrete was placed on it, and a gutter was formed at the rear connecting with the box drains back of the wall to carry off rain-water coming down the face of the upper walls.

The 1 ft. square section at the top of the bridge seat, which was omitted to support the bottom of the mold for the upper face wall, was filled in after the walls were finished. The old concrete was thoroughly cleaned before applying the new concrete, and a gutter was created at the back to connect with the box drains behind the wall to drain rainwater flowing down the face of the upper walls.

In hot weather the walls were thoroughly wetted down several times a day for several days after the form had been removed.

In hot weather, the walls were thoroughly soaked several times a day for several days after the form was taken away.

Upper Face and Retaining Wall.—In cases where the top of the retaining wall was at a higher elevation than the mixer, it was necessary to raise the concrete in a bucket with a derrick, and dump it into cars on the trestle above the top of the coping. Concrete was deposited through chutes, as in the lower face wall, continuously from the bottom of the face wall to the top of the retaining wall. At the commencement of each section of the retaining wall a layer of mortar was put on the rock. A 1:2:3 mixture of concrete was used in the face wall, and a 1:3:6 mixture in the retaining wall.

Upper Face and Retaining Wall.—When the top of the retaining wall was higher than the mixer, it was necessary to lift the concrete in a bucket with a derrick and dump it into cars on the trestle above the coping. Concrete was poured through chutes, similar to the lower face wall, continuously from the bottom of the face wall to the top of the retaining wall. At the start of each section of the retaining wall, a layer of mortar was applied to the rock. A 1:2:3 concrete mixture was used in the face wall, and a 1:3:6 mixture was used in the retaining wall.

As the face walls were so thin, the number of batches of concrete per hour was reduced, for the form filled so rapidly that the concrete, before it set, exerted an excessive pressure against the form, and this tended to make it bulge. The proper rate at which to place the concrete behind a form 50 ft. long, with a wall 2 ft. thick, was found to be about fifteen ½-yd. batches per hour.

As the face walls were so thin, the number of batches of concrete per hour was decreased because the form filled up so quickly that the concrete, before it set, put too much pressure on the form, causing it to bulge. The ideal rate for placing concrete behind a form 50 ft. long, with a wall 2 ft. thick, was determined to be about fifteen ½-yd. batches per hour.

Cracks in Walls and Longitudinal Reinforcement.—Before the concrete walls were started, the contractor suggested using forms 100 ft.[334] long and building the walls in sections of that length; it was decided, however, to limit the length to 50 ft.

Cracks in Walls and Longitudinal Reinforcement.—Before the concrete walls were poured, the contractor recommended using forms that were 100 ft.[334] long and constructing the walls in sections of that length; it was ultimately decided to restrict the length to 50 ft.

The south walls, in sections approximately 50 ft. long, were built first, starting at Tenth Avenue and extending for about 500 ft. Soon after the forms were removed, irregular cracks appeared in the walls between the joints in practically every section. It was thought that these cracks might be due to the wall being very thin and being held at the back by the tie-rods; there was also quite a material change in the section of the wall at each drainage box. Although it was admitted that these cracks would have no effect on the stability of the wall, it was thought that, for appearance sake, it would be desirable to prevent or control them, if possible. The first method suggested was to shorten the sections to 25 ft., which would give an expansion and contraction joint every 25 ft., it being thought that sections of this length would not crack between the joints. This, however, was not considered desirable. An effort was then made to prevent cracks in a section of wall, about 46 ft. long, on the south side, by using longitudinal reinforcement. In the lower and upper face walls, ¾-in. square twisted steel rods were placed longitudinally about 4 in. in from the face and about 1 ft. 4 in. apart vertically. The sections of these walls were finished on April 10th, and May 5th, 1909, respectively. At present there are no indications of cracks in these sections, and they are practically the only ones in the south walls which do not show irregular cracks.

The south walls, in sections about 50 feet long, were built first, starting at Tenth Avenue and extending for around 500 feet. Shortly after the forms were taken off, uneven cracks showed up in the walls between the joints in almost every section. It was believed that these cracks might be caused by the wall being quite thin and supported at the back by the tie rods; there was also a significant change in the wall section at each drainage box. Although it was acknowledged that these cracks wouldn’t affect the stability of the wall, it was thought that, for aesthetic reasons, it would be better to prevent or manage them if possible. The first suggestion was to shorten the sections to 25 feet, creating an expansion and contraction joint every 25 feet, based on the idea that sections of this length wouldn't crack between the joints. However, this approach was not viewed as ideal. An effort was then made to prevent cracks in a section of the wall, around 46 feet long, on the south side, by using longitudinal reinforcement. In the lower and upper face walls, ¾-inch square twisted steel rods were placed lengthwise about 4 inches from the face and approximately 1 foot 4 inches apart vertically. The sections of these walls were completed on April 10 and May 5, 1909, respectively. Currently, there are no signs of cracks in these sections, and they are practically the only ones in the south walls that don’t show irregular cracks.

It was decided, however, that, inasmuch as the cracks did not affect the stability of the walls, the increased cost of thus reinforcing the remaining walls was not warranted. An effort to control the cracks was made by placing corrugated-iron diaphragms in the form, dividing each 50-ft. section into three parts. The diaphragms were 1 ft. wide, and were placed with the outer edge 1 in. in from the face of the wall, but in the copings they were omitted. The purpose of these diaphragms was to provide weak sections in the walls, so that if there was any tendency to crack it would occur along the line of the diaphragms. Corrugated iron was used for the diaphragms instead of sheet iron as it was more easily maintained in a vertical position. The general arrangement of the diaphragms is shown on Fig. 4, Plate LII. The results obtained by using diaphragms have been quite satisfactory, and cracks approximately straight and vertical have usually appeared [335]opposite the diaphragms soon after the forms were removed. Diaphragms were used on all the remaining walls, with the exception of those between Stations 187 + 07 and 188 + 83 on the north side, where the rock was of poor character and bad slides had occurred. Between these points, in order to strengthen the wall, twisted steel rods, 1 in. square, were placed longitudinally, 6 in. in from the face of the wall and 2 ft. apart vertically, between Elevations 295 and 335.

It was decided that since the cracks did not affect the stability of the walls, the extra cost of reinforcing the remaining walls wasn’t justified. To manage the cracks, corrugated iron diaphragms were installed in the form, dividing each 50-ft section into three parts. The diaphragms were 1 ft wide and set with the outer edge 1 in. from the wall's face, but they were left out in the copings. The purpose of these diaphragms was to create weak points in the walls, so if cracking occurred, it would happen along the lines of the diaphragms. Corrugated iron was chosen for the diaphragms instead of sheet iron because it was easier to keep upright. The overall layout of the diaphragms is shown on Fig. 4, Plate LII. The results from using the diaphragms have been quite satisfactory, with cracks that are generally straight and vertical appearing soon after the forms were taken away, right opposite the diaphragms. Diaphragms were used on all the remaining walls, except for those between Stations 187 + 07 and 188 + 83 on the north side, where the rock quality was poor and bad slides had happened. To strengthen the wall in these sections, twisted steel rods, 1 in. square, were placed longitudinally, 6 in. from the wall's face and 2 ft apart vertically, between Elevations 295 and 335.

Plate LII, Fig. 1.—Girders Under 9th Avenue Elevated Railroad. Plate LII, Fig. 1.—Girders Supporting the 9th Avenue Elevated Railroad.
Plate LII, Fig. 2.— TW 100. P.T. & T.R.R. Co. Terminal Station West. Showing excavation of completion of South abutment 9th Ave. and method of Supporting Elevated Railway Column 488. July 21, 09. Plate LII, Fig. 2.— TW 100. P.T. & T.R.R. Co. Terminal Station West. This shows the completed excavation of the south abutment on 9th Ave. and the method used to support Elevated Railway Column 488. July 21, 1909.
Plate LII, Fig. 3.— TW 31. P.T. & T.R.R. Co. Terminal Station West. View showing excavation 9th and 10th Avenues South of 32nd St. looking West from Sta. 184. Aug. 17, 07. Plate LII, Fig. 3.— TW 31. P.T. & T.R.R. Co. Terminal Station West. This view shows the excavation on 9th and 10th Avenues, south of 32nd St., looking west from Sta. 184. Date: Aug. 17, 07.
Plate LII, Fig. 4.— TW 101. P.T. & T.R.R. Co. Terminal Station West. Inside of concrete form for lower-face wall, showing drains, tie rods, diaphragms and methods employed for tying in the form in addition to braces outside. July 21, 09. Plate LII, Fig. 4.— TW 101. P.T. & T.R.R. Co. Terminal Station West. Inside of the concrete form for the lower face wall, showing drains, tie rods, diaphragms, and the methods used to secure the form in addition to the exterior braces. July 21, 09.

Tenth Avenue Portal.—The design of the Tenth Avenue Portal is shown on Fig. 9. The stone selected came from the Millstone Granite Company's Quarries, Millstone Point, Conn., and is a close-grained granite. Fig. 2, Plate LI, shows the completed portal.

Tenth Avenue Portal.—The design of the Tenth Avenue Portal is shown on Fig. 9. The stone chosen comes from the Millstone Granite Company's quarries in Millstone Point, Connecticut, and is a fine-grained granite. Fig. 2, Plate LI, shows the finished portal.

Practically all the stone cutting was done at the quarry, but certain stones in each course were sent long and were cut on the ground, in order to make proper closures. Drains were left behind the portal around the back of each arch, leading down to the bottom, and through the concrete base at each side of the portal and in the central core-wall; all these drains have been discharging water.

Almost all the stone cutting happened at the quarry, but some stones in each row were sent long and cut on-site to ensure proper closures. Drains were left behind the entrance around the back of each arch, leading down to the bottom and through the concrete base on each side of the entrance and in the central core wall; all these drains have been draining water.

Power-House.—The old church at No. 236 West 34th Street, between Seventh and Eighth Avenues, was turned over to the New York Contracting Company-Pennsylvania Terminal for a power-house to supply compressed air for use on the Terminal Station work between Seventh and Ninth Avenues and the work below sub-grade as well as that on the Terminal Station-West. Four straight-line compressors and one cross-compound Corliss compressor were installed, the steam being supplied by three Stirling boilers. Three electrically-driven air compressors, using current at 6,600 volts, were also installed, and the total capacity of the power-house was about 19,000 cu. ft. of free air per minute compressed to 90 lb. per sq. in.

Power-House.—The old church at 236 West 34th Street, located between Seventh and Eighth Avenues, was handed over to the New York Contracting Company-Pennsylvania Terminal to be converted into a power-house for supplying compressed air needed for the Terminal Station work between Seventh and Ninth Avenues, as well as the underground work and the Terminal Station-West. Four straight-line compressors and one cross-compound Corliss compressor were installed, with steam provided by three Stirling boilers. Three electrically-driven air compressors, operating at 6,600 volts, were also set up, giving the power-house a total capacity of about 19,000 cubic feet of free air per minute, compressed to 90 pounds per square inch.

Disposal Pier.—The disposal pier (old No. 62 and new No. 72), at the foot of West 32d Street, North River, was leased by the Pennsylvania Railroad Company. The entire pier, with the exception of the piles, was taken down, and the piles which would be in the path of the proposed tunnel were withdrawn prior to the building of the tunnels and the construction of the pier for disposal purposes. Subsequent to the driving of the tunnels there was a considerable settlement in the pier, especially noticeable at the telphers, and finally these had to be abandoned on this account. Fig. 3, Plate LI, shows the chutes through which the earth was dumped on the decks of the scows [337] to form a padding on which to dump the heavier rock. Fig. 4, Plate LI, shows the derricks at the end of the pier. These were used, not only for loading heavy stones and skips, but also with a clam-shell bucket for bringing in broken stone and sand for use in the work. Large quantities of pipe, conduits, brick, etc., were also brought to this pier for use on the work.

Disposal Pier.—The disposal pier (old No. 62 and new No. 72), at the end of West 32nd Street, North River, was leased by the Pennsylvania Railroad Company. The entire pier, except for the piles, was taken down, and the piles that would interfere with the planned tunnel were removed before the tunnels were built and the disposal pier was constructed. After driving the tunnels, the pier experienced significant settling, especially noticeable at the telphers, which ultimately had to be abandoned for this reason. Fig. 3, Plate LI, shows the chutes through which the earth was dumped on the decks of the scows [337] to create a base on which to place the heavier rock. Fig. 4, Plate LI, shows the derricks at the end of the pier. These were used for loading heavy stones and skips, and also with a clam-shell bucket to bring in broken stone and sand for the project. Large amounts of pipe, conduits, brick, and more were also delivered to this pier for use on the work.

Organization of Engineering Force in Field.

Organization of Engineering Force in the Field.

The design and execution of the work were under the direction of Charles M. Jacobs, M. Am. Soc. C.E., Chief Engineer, and James Forgie, M. Am. Soc. C.E., Chief Assistant Engineer. The writer acted as Resident Engineer.

The design and execution of the work were led by Charles M. Jacobs, M. Am. Soc. C.E., Chief Engineer, and James Forgie, M. Am. Soc. C.E., Chief Assistant Engineer. The author served as the Resident Engineer.

Fig. 10 Fig. 10

The general organization of the engineering force in the field is shown by the diagram, Fig. 10.

The overall structure of the engineering team in the field is illustrated by the diagram, Fig. 10.

The position of Assistant Engineer, in responsible charge of Construction and Records, has been filled in turn by Messrs. A.W. Gill, N.C. McNeil, Jun. Am. Soc. C.E., and W.S. Greene, Assoc. M. Am. Soc. C.E.

The role of Assistant Engineer, in charge of Construction and Records, has been held successively by A.W. Gill, N.C. McNeil, Junior Member of the American Society of Civil Engineers, and W.S. Greene, Associate Member of the American Society of Civil Engineers.

Messrs. A.P. Combes and T.B. Brogan have acted as Chief Inspector and Night Inspector, respectively, in charge of outside work during the entire carrying out of the contract.

Messrs. A.P. Combes and T.B. Brogan have served as the Chief Inspector and Night Inspector, respectively, overseeing external operations throughout the entire execution of the contract.

Base lines had been established on Ninth and Tenth Avenues for the Terminal work east of Ninth Avenue and for the Tunnel work [338]west of Tenth Avenue, and these lines, together with bench-marks similarly established, were used in laying out the Terminal Station-West work.

Base lines were set up on Ninth and Tenth Avenues for the Terminal work east of Ninth Avenue and for the Tunnel work west of Tenth Avenue, and these lines, along with similarly set bench-marks, were used to lay out the Terminal Station-West work. [338]

Prior to the commencement of the work, elevations were taken on the surface at 10-ft. intervals, and elevations of the rock surface were taken on these points as the rock was uncovered. Cross-sections were made and used in computing the progress and final estimates.

Before starting the work, elevations were measured on the surface at 10-ft intervals, and rock surface elevations were recorded at these points as the rock was revealed. Cross-sections were created and used to calculate the progress and final estimates.

Very careful records were kept of labor, materials, derrick performances, steam-shovel performances, quantity of dynamite used, etc., and, in addition, a diary was kept giving a description of the work and materials used each day; various tables and diagrams were also prepared.

Very detailed records were maintained of labor, materials, derrick performance, steam-shovel performance, the amount of dynamite used, etc., and, additionally, a diary was kept providing a daily description of the work and materials used; various tables and diagrams were also created.

A daily report was sent to the Chief Office showing the quantities of excavation removed and concrete built, the force in the field, the plant at work, etc., during the previous day. At the end of each month a description of the work done during that month, with quantities, force of men employed, percentages of work done, etc., was sent to the Chief Office. Two diagrams, showing cross-sections and contours of the excavation done and the progress of the concrete walls, were also sent.

A daily report was sent to the Chief Office detailing the amounts of excavation removed and concrete poured, the workforce in the field, the equipment in use, etc., from the previous day. At the end of each month, a summary of the work completed during that month, including quantities, number of workers, percentages of work finished, etc., was also sent to the Chief Office. Two diagrams showing cross-sections and contours of the excavation completed and the progress of the concrete walls were included as well.

Cost Account.

Cost Account.

From the records of labor and material obtained in the field, and from estimated charges for administration and power, an estimate was made of the cost to the contractor for doing various classes of work. It was necessary to estimate the administration and power charges, as the contractor's organization and power-house were also controlling and supplying power to the Terminal Station work east of Ninth Avenue and also the work below sub-grade. The labor and material charges in the field were placed directly against the class of work on which they were used and the administration and general charges (which included superintendence, lighting, etc.) were apportioned to the various classes of work in proportion to the value of the labor done.

Based on the labor and material records collected in the field, along with estimated costs for administration and power, an estimate was made regarding the contractor's expenses for different types of work. It was essential to estimate the administration and power costs since the contractor's team and power plant were also managing and providing power for the Terminal Station project east of Ninth Avenue and for the work below ground level. The labor and material costs in the field were directly assigned to the type of work they were used for, while the administration and general costs (including supervision, lighting, etc.) were distributed among the various types of work based on the value of the labor performed.

Statistics.

Stats.

The total weight of the structural steel used during the underpinning of Ninth Avenue was 1,475,000 lb.

The total weight of the structural steel used during the underpinning of Ninth Avenue was 1,475,000 lbs.

The total weight supported during the work under Ninth Avenue was about 5,000 tons.

The total weight supported during the work under Ninth Avenue was around 5,000 tons.

The average daily traffic over the Ninth Avenue Elevated Railway was 90,000 passengers, and, during the progress of the excavation and underpinning, about 100,000,000 passengers were carried over that structure.

The average daily traffic on the Ninth Avenue Elevated Railway was 90,000 passengers, and during the excavation and underpinning, about 100,000,000 passengers were transported over that structure.

The total excavation was 521,000 cu. yd., of which 87% was solid rock.

The total excavation was 521,000 cubic yards, with 87% of it being solid rock.

The average drill performance was about 33 lin. ft. per 8-hour shift.

The average drill performance was around 33 linear feet per 8-hour shift.

The average number of cubic yards of excavation per drill shift was 13.9.

The average number of cubic yards excavated per drill shift was 13.9.

The average number of feet of drilling per cubic yard of excavation was about 2.4.

The average number of feet drilled per cubic yard of excavation was about 2.4.

The average excavation per pound of dynamite was 2.2 cu. yd.

The average excavation per pound of dynamite was 2.2 cubic yards.

The average amount of excavation per derrick shift of ten hours, 87% of the excavation being rock, was 50 cu. yd.

The average excavation per ten-hour derrick shift, with 87% of it being rock, was 50 cubic yards.

The average derrick force per shift, including only foreman and laborers, was 13 men.

The average derrick crew per shift, including just the foreman and laborers, was 13 people.

The salaries of the engineering staff in the field and the expenses of equipping and maintaining the field office amounted to 2.8% of the cost of the work executed, 2.7% being for engineering salaries alone.

The salaries of the field engineering staff and the costs for equipping and maintaining the field office totaled 2.8% of the project's overall cost, with 2.7% being solely for engineering salaries.

FOOTNOTES:

[A] Presented at the meeting of April 6th, 1910.

[A] Presented at the meeting on April 6, 1910.




        
        
    
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