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Issue Title

SCIENTIFIC AMERICAN SUPPLEMENT NO. 647

NEW YORK, MAY 26, 1888

Scientific American Supplement. Vol. XXV., No. 647.

Scientific American established 1845

Scientific American Supplement, $5 a year.

Scientific American and Supplement, $7 a year.


TABLE OF CONTENTS.
PAGE.
I. ARCHITECTURE.—Elements of Architectural Design.—By H. H. Statham.—Continuation of this important contribution to building art, Gothic, Roman, Romanesque, and Mediæval architecture compared.—26 illustrations. 10339
The Evolution of the Modern Mill.—By C. J. H. Woodbury.—Sibley College lecture treating of the buildings for mills. 10329
II. CHEMISTRY.—An Automatic Still.—By T. Maben.—An improved apparatus for making distilled water.—1 illustration. 10335
Testing Indigo Dyes.—Simple and practical chemical tests of indigo products. 10342
III. CIVIL ENGINEERING.—Railway Bridge at Lachine.—Great steel bridge across the St. Lawrence near Montreal.—2 illustrations. 10333
IV. ELECTRICITY.—Influence Machines.—By Mr. James Wimshurst.—A London Royal Institution lecture, of great value as giving a full account of the recent forms of generators of static electricity.—14 illustrations. 10327
V. HYGIENE.—The Care of the Eyes.—By Prof. David Webster, M.D.—A short and thoroughly practical paper on the all important subject of preservation of sight. 10341
VI. MECHANICAL ENGINEERING.—Economy Trials of a Non-condensing Steam Engine.—By Mr. P. W. Winans, M.I.C.E.—Interesting notes on testing steam engines. 10331
The Mechanical Equivalent of Heat.—By Prof. De Volson Wood.—A review of Mr. Hanssen's recent paper, with interesting discussion of the problem. 10331
VII. METEOROLOGY.—The Meteorological Station on Mt. Santis.—A new observatory recently erected in Switzerland, at an elevation of 8,202 feet above the sea.—1 illustration. 10341
VIII. NAVAL ENGINEERING.—Improved Screw Propeller.—Mr. B. Dickinson's new propeller.—Its form and peculiarities and results.—4 illustrations. 10333
IX. PHOTOGRAPHY.—Manufacture of Photographic Sensitive Plates.—Description of a factory recently erected for manufacturing dry plates.—The arrangement of rooms, machinery, and process.—10 illustrations. 10336
X. TECHNOLOGY.—Cotton Seed Oil.—How cotton seed oil is made, and the cost and profits of the operation. 10335
Improved Dobby.—An improved weaving apparatus described and illustrated.—1 Illustration. 10333
Sulphur Mines in Sicily.—By Philip Carroll, U. S. Consul, Florence.—How sulphur is made in Sicily, percentage, composition of the ore, and full details. 10334
The Use of Ammonia as a Refrigerating Agent.—By Mr. T.B. Lightfoot, M.I.C.E.—An elaborate discussion of the theory and practice of ammonia refrigerating, including the hydrous and anhydrous systems, with conditions of economy. 10337

INFLUENCE MACHINES.1

By Mr. James Wimshurst.

I have the honor this evening of addressing a few remarks to you upon the subject of influence machines, and the manner in which I propose to treat the subject is to state as shortly as possible, first, the historical portion, and afterward to point out the prominent characteristics of the later and the more commonly known machines. The diagrams upon the screen will assist the eye to the general form of the typical machines, but I fear that want of time will prevent me from explaining each of them.

I’m honored to speak to you tonight about influence machines. I plan to keep it brief by first covering the historical aspect and then highlighting the key features of the more recent and well-known machines. The diagrams on the screen will provide a visual reference for the typical machines, but I’m afraid time won’t allow me to explain each one in detail.

In 1762 Wilcke described a simple apparatus which produced electrical charges by influence, or induction, and following this the great Italian scientist Alexander Volta in 1775 gave the electrophorus the form which it retains to the present day. This apparatus may be viewed as containing the germ of the principle of all influence machines yet constructed.

In 1762, Wilcke described a simple device that generated electrical charges through influence, or induction. Following this, the renowned Italian scientist Alexander Volta shaped the electrophorus in 1775, giving it the form it still has today. This device can be seen as the foundation for the principle behind all influence machines built since then.

Another step in the development was the invention of the doubler by Bennet in 1786. He constructed metal plates which were thickly varnished, and were supported by insulating handles, and which were manipulated so as to increase a small initial charge. It may be better for me to here explain the process of building up an increased charge by electrical influence, for the same principle holds in all of the many forms of influence machines.

Another step in the development was the invention of the doubler by Bennet in 1786. He created metal plates that were heavily varnished and supported by insulating handles, which were used to boost a small initial charge. It might be helpful for me to explain the process of increasing a charge through electrical influence here, since the same principle applies to all the various types of influence machines.

This Volta electrophorus, and these three blackboards, will serve for the purpose. I first excite the electrophorus in the usual manner, and you see that it then influences a charge in its top plate; the charge in the resinous compound is known as negative, while the charge induced in its top plate is known as positive. I now show you by this electroscope that these charges are unlike in character. Both charges are, however, small, and Bennet used the following system to increase them.

This Volta electrophorus and these three blackboards will do the job. I first charge the electrophorus like usual, and you can see it then creates a charge in its top plate; the charge in the resinous material is called negative, while the charge induced in the top plate is called positive. I'm now demonstrating with this electroscope that these charges are different from each other. However, both charges are small, and Bennet used the following method to amplify them.

Let these three boards represent Bennet's three plates. To plate No. 1 he imparted a positive charge, and with it he induced a negative charge in plate No. 2. Then with plate No. 2 he induced a positive charge in plate No. 3. He then placed the plates Nos. 1 and 3 together, by which combination he had two positive charges within practically the same space, and with these two charges he induced a double charge in plate No. 2. This process was continued until the desired degree of increase was obtained. I will not go through the process of actually building up a charge by such means, for it would take more time than I can spare.

Let these three boards represent Bennet's three plates. He gave a positive charge to plate No. 1, which created a negative charge in plate No. 2. Then, using plate No. 2, he generated a positive charge in plate No. 3. Next, he placed plates Nos. 1 and 3 together, resulting in two positive charges in almost the same space, and with those two charges, he induced a double charge in plate No. 2. This process continued until he achieved the desired level of increase. I won’t go through the actual steps of building up a charge this way, as it would take more time than I can afford.

Fig. 11. Fig. 11.
Fig. 12. Fig. 12.

In 1787 Carvallo discovered the very important fact that metal plates when insulated always acquire slight charges of electricity; following up those two important discoveries of Bennet and Carvallo, Nicholson in 1788 constructed an apparatus having two disks of metal insulated and fixed in the same plane. Then by means of a spindle and handle, a third disk, also insulated, was made to revolve near to the two fixed disks, metallic touches being fixed in suitable positions. With this apparatus he found that small residual charges might readily be increased. It is in this simple apparatus that we have the parent of influence machines (see Fig. 1), and as it is now a hundred years since Nicholson described this machine in the Phil. Trans., I think it well worth showing a large sized Nicholson machine at work to-night (see Fig. 11, above).

In 1787, Carvallo discovered that metal plates, when insulated, always acquire slight electric charges. Building on the important discoveries of Bennet and Carvallo, Nicholson constructed an apparatus in 1788. This device had two metal disks that were insulated and fixed in the same plane. By using a spindle and handle, a third insulated disk was made to rotate near the two fixed disks, with metal contacts positioned appropriately. With this setup, he discovered that small residual charges could be easily amplified. This simple device is the precursor to influence machines (see Fig. 1), and since it has been a hundred years since Nicholson described this machine in the Phil. Trans., I believe it's worth demonstrating a large Nicholson machine in action tonight (see Fig. 11, above).

In 1823 Ronalds described a machine in which the moving disk was attached to and worked by the pendulum of a clock. It was a modification of Nicholson's doubler, and he used it to supply electricity for telegraph working. For some years after these machines were invented no important advance appears to have been made, and I think this may be attributed to the great discoveries in galvanic electricity which were made about the commencement of this century by Galvani and Volta, followed in 1831 to 1857 by the magnificent discoveries of Faraday in electro-magnetism, electro-chemistry, and electro-optics, and no real improvement was made in influence machines till 1860, in which year Varley patented a form of machine shown in Fig. 2. It also was designed for telegraph working.

In 1823, Ronalds described a machine where the moving disk was connected to and powered by a clock's pendulum. It was a variation of Nicholson's doubler, and he used it to provide electricity for telegraph operations. For several years after the invention of these machines, no significant progress seems to have occurred. This stagnation could be linked to the groundbreaking discoveries in galvanic electricity made at the beginning of this century by Galvani and Volta, followed between 1831 and 1857 by Faraday's remarkable discoveries in electro-magnetism, electro-chemistry, and electro-optics. No real advancements were made in influence machines until 1860, when Varley patented a version of the machine depicted in Fig. 2. It was also intended for telegraph use.

Figs. 1-9.

In 1865 the subject was taken up with vigor in Germany by Toepler, Holtz, and other eminent men. The most prominent of the machines made by them are figured in the diagrams (Figs. 3 to 6), but time will not admit of my giving an explanation of the many points of interest in them; it being my wish to show you at work such of the machines as I may be able, and to make some observations upon them.

In 1865, the topic was actively pursued in Germany by Toepler, Holtz, and other notable figures. The most significant machines they created are illustrated in the diagrams (Figs. 3 to 6), but I can’t go into detail about all the interesting aspects of them due to time constraints. My intention is to demonstrate some of the machines in operation when possible and share my observations on them.

In 1866 Bertsch invented a machine, but not of the multiplying type; and in 1867 Sir William Thomson invented the form of machine shown in Fig. 7, which, for the purpose of maintaining a constant potential in a Leyden jar, is exceedingly useful.

In 1866, Bertsch created a machine, but it wasn't the multiplying kind; and in 1867, Sir William Thomson developed the type of machine depicted in Fig. 7, which is very helpful for keeping a consistent potential in a Leyden jar.

The Carre machine was invented in 1868, and in 1880 the Voss machine was introduced, since which time the latter has found a place in many laboratories. It closely resembles the Varley machine in appearance, and the Toepler machine in construction.

The Carre machine was invented in 1868, and in 1880 the Voss machine was introduced, since then the latter has been used in many laboratories. It looks a lot like the Varley machine and has a similar design to the Toepler machine.

In condensing this part of my subject, I have had to omit many prominent names and much interesting subject matter, but I must state that in placing what I have before you, many of my scientific friends have been ready to help and to contribute, and, as an instance of this, I may mention that Prof. Sylvanus P. Thompson at once placed all his literature and even his private notes of reference at my service.

In summarizing this part of my topic, I've had to leave out a lot of important names and fascinating material. However, I want to acknowledge that many of my scientific colleagues have been eager to assist and contribute. For example, Prof. Sylvanus P. Thompson immediately offered all his literature and even his personal reference notes to help me.

I will now endeavor to point out the more prominent features of the influence machines which I have present, and, in doing so, I must ask a moment's leave from the subject of my lecture to show you a small machine made by that eminent worker Faraday, which, apart from its value as his handiwork, so closely brings us face to face with the imperfect apparatus with which he and others of his day made their valuable researches.

I will now try to highlight the main features of the influence machines I have here, and in doing so, I need to take a moment away from my lecture topic to show you a small machine made by the well-known inventor Faraday. Besides its significance as his creation, it really helps us understand the imperfect tools he and others of his time used to conduct their valuable research.

The next machine which I take is a Holtz. It has one plate revolving, the second plate being fixed. The fixed plate, as you see, is so much cut away that it is very liable to breakage. Paper inductors are fixed upon the back of it, while opposite the inductors, and in front of the revolving plate, are combs. To work the machine (1) a specially dry atmosphere is required; (2) an initial charge is necessary; (3) when at work the amount of electricity passing through the terminals is great; (4) the direction of the current is apt to reverse; (5) when the terminals are opened beyond the sparking distance, the excitement rapidly dies away; (6) it does not part with free electricity from either of the terminals singly.

The next machine I’m going to use is a Holtz. It has one rotating plate, while the second plate is fixed. The fixed plate, as you can see, is cut away quite a bit, making it prone to breaking. Paper inductors are attached to its backside, and opposite the inductors, in front of the rotating plate, are combs. To operate the machine: (1) a specially dry atmosphere is needed; (2) an initial charge is required; (3) while in operation, a significant amount of electricity flows through the terminals; (4) the direction of the current can easily reverse; (5) when the terminals are separated beyond the sparking distance, the excitement quickly fades; (6) it does not release free electricity from either terminal alone.

It has no metal on the revolving plates, nor any metal contacts; the electricity is collected by combs which take the place of brushes, and it is the break in the connection of this circuit which supplies a current for external use. On this point I cannot do better than quote an extract from page 339 of Sir William Thomson's "Papers on Electrostatics and Magnetism," which runs: "Holtz's now celebrated electric machine, which is closely analogous in principle to Varley's of 1860, is, I believe, a descendant of Nicholson's. Its great power depends upon the abolition by Holtz of metallic carriers and metallic make-and-break-contacts. It differs from Varley's and mine by leaving the inductors to themselves, and using the current in the connecting arc."

It has no metal on the rotating plates, nor any metal contacts; the electricity is gathered by combs instead of brushes, and it's the break in this circuit connection that provides a current for external use. On this point, I think it’s best to quote an excerpt from page 339 of Sir William Thomson's "Papers on Electrostatics and Magnetism," which states: "Holtz's now famous electric machine, which is very similar in principle to Varley's from 1860, is, I believe, a descendant of Nicholson's. Its great power comes from Holtz's elimination of metal carriers and metal make-and-break contacts. It differs from Varley's and mine by leaving the inductors on their own and using the current in the connecting arc."

In respect to the second form of Holtz machine (Fig. 4) I have very little information, for since it was brought to my notice nearly six years ago I have not been able to find either one of the machines or any person who had seen one. As will be seen by the diagram, it has two disks revolving in opposite directions, it has no metal sectors and no metal contacts. The "connecting arc circuit" is used for the terminal circuit. Altogether I can very well understand and fully appreciate the statement made by Professor Holtz in Uppenborn's Journal of May, 1881, wherein he writes that "for the purpose of demonstration I would rather be without such machines."

In regard to the second type of Holtz machine (Fig. 4), I have very little information because since I first heard about it nearly six years ago, I haven’t been able to find either one of the machines or anyone who has seen one. As shown in the diagram, it has two disks spinning in opposite directions, and it has no metal sectors or metal contacts. The "connecting arc circuit" serves as the terminal circuit. Overall, I completely understand and agree with the statement made by Professor Holtz in Uppenborn's Journal from May 1881, where he says, "for demonstration purposes, I would prefer to do without such machines."

The first type of Holtz machine has now in many instances been made up in multiple form, within suitably constructed glass cases, but when so made up, great difficulty has been found in keeping each of the many plates to a like excitement. When differently excited, the one set of plates furnished positive electricity to the comb, while the next set of plates gave negative electricity; as a consequence, no electricity passed the terminal.

The first type of Holtz machine is now often built in multiple forms, inside specially designed glass cases. However, when this is done, it becomes very challenging to maintain the same level of charge across all the plates. When the plates are charged differently, one set provides positive electricity to the comb, while the next set delivers negative electricity; as a result, no electricity flows through the terminal.

To overcome this objection, to dispense with the dangerously cut plates, and also to better neutralize the revolving plate, throughout its whole diameter, I made a large machine having twelve disks 2 ft. 7 in. in diameter, and in it I inserted plain rectangular slips of glass between the disks, which might readily be removed; these slips carried the paper inductors. To keep all the paper inductors on one side of the machine to a like excitement, I connected them together by a metal wire. The machine so made worked splendidly, and your late president, Mr. Spottiswoode, sent on two occasions to take note of my successful modifications. The machine is now ten years old, but still works perfectly. I will show you a smaller sized one at work.

To address this issue, to get rid of the dangerously cut plates, and to better balance the spinning plate across its entire diameter, I built a large machine with twelve disks that are 2 ft. 7 in. in diameter. I placed plain rectangular glass slips between the disks, which could easily be removed; these slips held the paper inductors. To ensure that all the paper inductors on one side of the machine had the same level of excitement, I connected them with a metal wire. The machine I created functioned excellently, and your former president, Mr. Spottiswoode, came by twice to observe my successful improvements. The machine is now ten years old and still works perfectly. I will demonstrate a smaller version of it in action.

The next machine for observations is the Carre (Fig. 8). It consists essentially or a disk of glass which is free to revolve without touch or friction. At one end of a diameter it moves near to the excited plate of a frictional machine, while at the opposite end of the diameter is a strip of insulting material, opposite which, and also opposite the excited amalgam plate, are combs for conducting the induced charges, and to which the terminals are metallically connected; the machine works well in ordinary atmosphere, and certainly is in many ways to be preferred to the simple frictional machine. In my experiments with it I found that the quantity of electricity might be more than doubled by adding a segment of glass between the amalgam cushions and the revolving plate. The current in this type of machine is constant.

The next observation device is the Carre (Fig. 8). It mainly consists of a glass disk that can spin without any contact or friction. One end of the diameter is positioned near the charged plate of a friction machine, while the opposite end has a strip of insulating material. There are also combs for capturing the induced charges, which are situated across from the charged amalgam plate, and these combs are connected to terminals made of metal. This machine operates effectively in normal atmospheric conditions and is often preferred over the basic friction machine. In my experiments with it, I discovered that the amount of electricity could be more than doubled by placing a piece of glass between the amalgam cushions and the spinning plate. The current produced by this type of machine is steady.

The Voss machine has one fixed plate and one revolving plate. Upon the fixed plate are two inductors, while on the revolving plate are six circular carriers. Two brushes receive the first portions of the induced charges from the carriers, which portions are conveyed to the inductors. The combs collect the remaining portion of the induced charge for use as an outer circuit, while the metal rod with its two brushes neutralizes the plate surface in a line of its diagonal diameter. When at work it supplies a considerable amount of electricity. It is self-exciting in ordinary dry atmosphere. It freely parts with its electricity from either terminal, but when so used the current frequently changes its direction, hence there is no certainty that a full charge has been obtained, nor whether the charge is of positive or negative electricity.

The Voss machine has one stationary plate and one rotating plate. On the stationary plate, there are two inductors, while the rotating plate has six circular carriers. Two brushes collect the initial portions of the induced charges from the carriers and send them to the inductors. The combs gather the remaining part of the induced charge for use in an outer circuit, while the metal rod with its two brushes neutralizes the surface of the plate along its diagonal. When it operates, it generates a significant amount of electricity. It can self-generate power in a regular dry atmosphere. It easily releases electricity from either terminal, but when this happens, the current often reverses direction, so there's no guarantee that a complete charge has been obtained, nor whether the charge is positive or negative electricity.

I next come to the type of machine with which I am more closely associated, and I may preface my remarks by adding that the invention sprang solely from my experience gained by constantly using and experimenting with the many electrical machines which I possessed. It was from these I formed a working hypothesis which led me to make my first small machine. It excited itself when new with the first revolution. It so fully satisfied me with its performance that I had four others made, the first of which I presented to this Institution. Its construction is of a simple character. The two disks of glass revolve near to each other and in opposite directions. Each disk carries metallic sectors; each disk has its two brushes supported by metal rods, the rods to the two plates forming an angle of 90 deg. with each other. The external circuit is independent of the brushes, and is formed by the combs and terminals.

I’d like to discuss the type of machine I’m most connected with. I should mention that the invention came entirely from my experience of constantly using and experimenting with the various electrical machines I owned. From these experiences, I developed a working hypothesis that led me to create my first small machine. It generated excitement as soon as it started, even with the first turn. I was so pleased with its performance that I had four more built, the first of which I donated to this Institution. Its design is quite simple. The two glass disks spin close to each other in opposite directions. Each disk has metal sectors, and each one has two brushes held up by metal rods, with the rods forming a 90-degree angle with the two plates. The external circuit is separate from the brushes and is created by the combs and terminals.

Fig. 10. Fig. 10.

The machine is self-exciting under all conditions of atmosphere, owing probably to each plate being influenced by and influencing in turn its neighbor, hence there is the minimum surface for leakage. When excited, the direction of the current never changes; this circumstance is due, probably, to the circuit of the metallic sectors and the make and break contacts always being closed, while the combs and the external circuit are supplemental, and for external use only. The quantity of electricity is very large and the potential high. When suitably arranged, the length of spark produced is equal to nearly the radius of the disk. I have made them from 2 in. to 7 ft. in diameter, with equally satisfactory results. The diagram, Fig. 9, shows the distribution of the electricity upon the plate surfaces when the machine is fully excited. The inner circle of signs corresponds with the electricity upon the front surface of the disk. The two circles of signs between the two black rings refer to the electricity between the disks, while the outer circle of signs corresponds with the electricity upon the outer surface of the back disk. The diagram is the result of experiments which I cannot very well repeat here this evening, but in support of the distribution shown on the diagram, I will show you two disks at work made of a flexible material, which when driven in one direction close together at the top and the bottom, while in the horizontal diameter they are repelled. When driven in the reverse direction, the opposite action takes place.

The machine is self-sustaining in any atmospheric conditions, likely because each plate affects its neighbor and is affected in return, which minimizes surface leakage. When activated, the direction of the current remains constant; this is probably due to the circuit of the metal sectors and the make-and-break contacts always being closed, while the combs and the external circuit are supplementary, meant for external use only. The amount of electricity is very high and the potential is also significant. When arranged properly, the length of the spark produced is almost equal to the radius of the disk. I've made them ranging from 2 inches to 7 feet in diameter, with equally good results. The diagram, Fig. 9, illustrates the distribution of electricity on the plate surfaces when the machine is fully activated. The inner circle of symbols corresponds to the electricity on the front surface of the disk. The two circles of symbols between the black rings refer to the electricity between the disks, while the outer circle of symbols corresponds to the electricity on the outer surface of the back disk. The diagram is based on experiments I can't easily repeat here tonight, but to support the distribution shown in the diagram, I will demonstrate two disks made of flexible material in action. When driven in one direction, they come together at the top and bottom while pushing apart at the horizontal diameter. When driven in the opposite direction, the reverse action occurs.

I have also experimented with the cylindrical form of the machine (see Fig. 10). The first of these I made in 1882, and it is before you. The cylinder gives inferior results to the simple disks, and is more complicated to adjust. You notice I neither use nor recommend vulcanite, and it is perhaps well to caution my hearers against the use of that material for the purpose, for it warps with age, and when left in the daylight it changes and becomes useless.

I have also tested the cylindrical shape of the machine (see Fig. 10). I built the first one in 1882, and it's right in front of you. The cylinder doesn't perform as well as the simple disks and is trickier to adjust. You'll notice that I don't use or recommend vulcanite, and it’s important to warn everyone against using that material for this purpose, as it warps over time and becomes useless when exposed to daylight.

Fig. 13. Fig. 13.
Fig. 14. Fig. 14.

I have now only to speak of the larger machines. They are in all respects made up with the same plates, sectors, and brushes as were used by me in the first experimental machines, but for convenience sake they are fitted in numbers within a glass case. One machine has eight plates of 2 ft. 4 in. diameter; it has been in the possession of the Institution for about three years. A second, which has been made for this lecture, has twelve disks, each 2 ft. 6 in. in diameter. The length of spark from it is 135/8 in. (see Fig. 12). During the construction of the machine every care was taken to avoid electrical excitement in any of its parts, and after its completion several friends were present to witness the fitting of the brushes and the first start. When all was ready the terminals were connected to an electroscope, and the handle was moved so slowly that it occupied thirty seconds in moving one-half revolution, and at that point violent excitement appeared.

I just need to talk about the larger machines now. They are constructed with the same plates, sectors, and brushes that I used in my initial experimental machines, but for convenience, they are arranged in groups inside a glass case. One machine has eight plates with a diameter of 2 ft. 4 in.; it has been with the Institution for about three years. A second machine, created for this lecture, has twelve disks, each 2 ft. 6 in. in diameter. The spark length from it is 135/8 in. (see Fig. 12). During the construction of this machine, every effort was made to prevent electrical excitement in any of its components, and after it was completed, several friends were present to see the brushes being fitted and the first start-up. When everything was ready, the terminals were connected to an electroscope, and the handle was turned so slowly that it took thirty seconds to make half a revolution, and at that point, there was a sudden burst of excitement.

The machine has now been standing with its handle secured for about eight hours. No excitement is apparent, but still it may not be absolutely inert. Of this each one present must judge, but I will connect it with this electroscope (Figs. 13 and 14), and then move the handle slowly, so that you may see when the excitement commences and judge of its absolutely reliable behavior as an instrument for public demonstration. I may say that I have never, under any condition, found this type of machine to fail in its performance.

The machine has now been standing with its handle locked for about eight hours. There’s no visible excitement, but it might not be completely inactive. Everyone here needs to decide for themselves, but I’ll connect it to this electroscope (Figs. 13 and 14) and then slowly turn the handle, so you can see when it starts to show excitement and evaluate its reliability as a public demonstration instrument. I can say that I’ve never, under any circumstances, found this type of machine to fail in its operation.

I now propose to show you the beautiful appearances of the discharge, and then, in order that you may judge of the relative capabilities of each of these three machines, we will work them all at the same time.

I’d like to show you the stunning displays of the discharge, and then, so you can assess the relative abilities of each of these three machines, we’ll operate them all simultaneously.

The large frictional machine which is in use for this comparison is so well known by you that a better standard could not be desired.

The large friction machine used for this comparison is so familiar to you that we couldn't ask for a better standard.

In conclusion, I may be permitted to say that it is fortunate I had not read the opinions of Sir William Thomson and Professor Holtz, as quoted in the earlier part of my lecture, previous to my own practical experiments. For had I read such opinions from such authorities, I should probably have accepted them without putting them to practical test. As the matter stands, I have done those things which they said I ought not to have done, and I have left undone those which they said I ought to have done, and by so doing I think you must freely admit that I have produced an electric generating machine of great power, and have placed in the hands of the physicist, for the purposes of public demonstration or original research, an instrument more reliable than anything hitherto produced.

In conclusion, I’d like to say that I’m grateful I hadn’t read the opinions of Sir William Thomson and Professor Holtz, as mentioned earlier in my lecture, before conducting my own practical experiments. If I had seen those views from such respected figures, I probably would have accepted them without testing them myself. As it stands, I’ve done things they said I shouldn’t have and left undone what they said I should have, and by doing that, I believe you must agree that I’ve created a powerful electric generating machine and provided physicists with a more reliable tool for public demonstrations or original research than anything produced before.

Lecture delivered at the Royal Institution, April 27, 1888. For the above and for our illustrations we are indebted to Engineering.

Lecture delivered at the Royal Institution, April 27, 1888. For the above and for our illustrations, we are grateful to Engineering.


Violet Copying Ink.—Dissolve 40 parts of extract of logwood, 5 of oxalic acid and 30 parts of sulphate of aluminium, without heat, in 800 parts of distilled water and 10 parts of glycerine; let stand twenty-four hours, then add a solution of 5 parts of bichromate of potassium in 100 parts of distilled water, and again set aside for twenty-four hours. Now raise the mixture once to boiling in a bright copper boiler, mix with it, while hot, 50 parts of wood vinegar, and when cold put into bottles. After a fortnight decant it from the sediment. In thin layers this ink is reddish violet; it writes dark violet and furnishes bluish violet copies.

Violet Ink for Copying.—Dissolve 40 parts of logwood extract, 5 parts of oxalic acid, and 30 parts of aluminum sulfate, without heat, in 800 parts of distilled water and 10 parts of glycerin; let it sit for twenty-four hours, then add a solution of 5 parts of potassium bichromate in 100 parts of distilled water, and set it aside for another twenty-four hours. Now bring the mixture to a boil once in a shiny copper pot, mix in 50 parts of wood vinegar while it’s hot, and once it cools, transfer it to bottles. After two weeks, pour it off from the sediment. When applied in thin layers, this ink appears reddish violet; it writes dark violet and produces bluish violet copies.


SIBLEY COLLEGE LECTURES.—1887-88.

BY THE CORNELL UNIVERSITY NON-RESIDENT LECTURERS IN MECHANICAL ENGINEERING.

The Evolution of the Modern Mill.1

By C.J.H. Woodbury, Boston, Mass.

The great factories of the textile industries in this country are fashioned after methods peculiarly adapted to the purposes for which they are designed, particularly as regards the most convenient placing of machinery, the distribution of power, the relation of the several processes to each other in the natural sequence of manufacture, and the arrangement of windows securing the most favorable lighting. The floors and roofs embody the most economical distribution of material, and the walls furnish examples of well known forms of masonry originating with this class of buildings.

The large textile factories in this country are built using methods specifically tailored for their intended purposes, especially regarding the optimal placement of machinery, the flow of power, the connection of different processes in the natural order of production, and the layout of windows to maximize natural light. The floors and roofs represent the most efficient use of materials, and the walls showcase familiar types of masonry developed from this category of buildings.

These features of construction have not been produced by a stroke of genius on the part of any one man. There has been no Michael Angelo, no Sir Christopher Wren, whose epitaph bids the reader to look around for a monument; but the whole has been a matter of slow, steady growth, advancing by hair's breadth; and, as the result of continual efforts to adapt means to ends, an inorganic evolution has been effected, resulting in the survival of the fittest, and literally pushing the weaker to the wall.

These construction features weren't created by a single genius. There hasn't been a Michael Angelo or a Sir Christopher Wren, whose epitaphs encourage us to look for a monument; instead, it's all been a gradual process, progressing little by little. As a result of ongoing efforts to align means with goals, an organic evolution has taken place, leading to the survival of the fittest, literally forcing the weaker to the sidelines.

This advance in methods has, like all inventions, resulted in the impairment of invested capital. There are hundreds of mill buildings, the wonder of their day, now used for storage because they cannot be employed to sufficient advantage in manufacturing purposes to compete with the facilities furnished by mills of later design. Thus their owners have been compelled to erect new buildings, and, as far as the original purpose of manufacturing is concerned, to abandon their old mills.

This progress in methods has, like all inventions, led to a decrease in the value of invested capital. There are hundreds of mill buildings, once the marvel of their time, now only used for storage because they can't be utilized effectively in manufacturing to compete with the advantages offered by newer mills. As a result, their owners have had to construct new buildings and, in terms of their original manufacturing purpose, have had to give up on their old mills.

In the case of a certain cotton mill built about thirty years ago, and used for the manufacture of colored goods of fancy weave, the owners added to the plant by constructing a one story mill, which proved to be peculiarly adapted to this kind of manufacture, by reason of added stability, better light, and increased facilities for transferring the stock in process of manufacture; and they soon learned not only that the old mill could not compete with the new one, but that they could not afford to run it at any price; the annual saving in the cost of gas, as measured by the identical meter used to measure the supply to the old mill, being six per cent. on the cost of the new mill.

In the case of a cotton mill built about thirty years ago, which was used to produce colored goods with unique designs, the owners expanded the facility by constructing a single-story mill. This new mill was particularly suitable for this type of manufacturing due to its greater stability, better lighting, and improved ability to move stock during production. They soon realized that the old mill couldn’t compete with the new one and that it wasn’t financially feasible to keep it running at any cost, as the annual savings on gas—measured by the same meter that tracked the supply to the old mill—were six percent of the costs of the new mill.

In another instance, one of two cordage mills burned, and a new mill of one story construction was erected in its place. The advantage of manufacture therein was so great that the owners of the property changed the remaining old mill into a storehouse; and now, as they wish to increase their business, it is to be torn down as a cumberer of the ground, to make room for a building of similar construction to the new mill.

In another case, one of the two rope mills caught fire, and a new single-story mill was built in its place. The manufacturing benefits were so significant that the property owners converted the remaining old mill into a warehouse. Now, as they look to expand their business, they plan to tear it down because it’s taking up space, to make way for a building similar to the new mill.

It is true that such instances pertain more particularly to industries and lines of manufacture where competition is close and conditions are exacting. Still they apply in a greater or less degree to nearly every industrial process in which a considerable portion of the expense of manufacture consists in the application of organized labor to machines of a high degree of perfection.

It’s true that these situations are especially relevant to industries and manufacturing processes where competition is intense and the conditions are demanding. However, they also apply, to some extent, to almost every industrial process where a significant part of the manufacturing cost comes from using skilled labor with highly advanced machines.

These changes have been solely due to the differences in the conditions imposed by improvement in the methods of manufacture. The early mills of this country were driven by water power, and situated where that could be developed in the easiest manner. They were therefore placed in the narrow valleys of rapid watercourses. The method of applying water power in that day being strictly limited to placing the overshot or breast wheel in the race leading from the canal to the river, the mill was necessarily placed on a narrow strip of land between these two bodies of water, with the race-way running under the mill.

These changes have happened entirely because of differences in the conditions brought about by improvements in manufacturing methods. The earliest mills in this country were powered by water and were located where it was easiest to harness that power. As a result, they were found in the narrow valleys of fast-flowing rivers. Back then, the way to use water power was limited to setting up the overshot or breast wheel in the channel connecting the canal to the river, so the mill had to be built on a narrow piece of land between these two bodies of water, with the raceway running underneath the mill.

To meet these conditions of location, which was limited to this strip of land, the mill must be narrow and short, and the requisite floor area must be obtained by adding to the number of stories. It was essential that the roof of such a mill should be strong and well braced in order to sustain the excessive stress brought to bear upon it. The old factory roof was a curious structure, with eaves springing out of the edge of hollow cornices, the roof rising sharply until about six feet above the attic floor, with an upright course of about three feet, filled with sashes reaching to a second roof, which, at a more moderate pitch than the first slope, trended to the ridge.

To fit these location requirements, which were confined to this narrow strip of land, the mill had to be short and narrow, and the needed floor space had to come from adding more stories. It was crucial for the roof of this mill to be strong and well-supported to handle the heavy stress placed on it. The old factory roof was an interesting design, with eaves extending from the edges of hollow cornices. The roof steeply rose to about six feet above the attic floor, followed by a vertical section of about three feet, filled with windows that reached up to a second roof, which sloped more gently than the first and extended toward the ridge.

The attic was reduced to an approximately square room, by placing sheathing between the columns underneath the sashes, and ceiling underneath the collar beams above; thus forming a cock-loft above and concealed spaces at the sides which diminished the practically available floor space in the attic. This cock-loft and these concealed spaces became receptacles for rubbish and harbors for vermin, both of which were frequent causes of fire.

The attic was turned into a roughly square room by putting up sheathing between the columns under the windows and a ceiling under the beams above. This created a storage loft above and hidden areas on the sides, which reduced the usable floor space in the attic. This storage loft and the hidden spots ended up being places for trash and nesting spots for pests, both of which often caused fires.

The floors of such a mill were similar in their arrangement to those of a dwelling. Joists connecting the beams supported the floor; and the under side was covered over by sheathing or lath and plaster, thus forming, as in the case of the roof, hollow spaces which were a source of danger. This method caused at the same time an extravagant distribution of material, by the prodigal use of lumber and the unnecessary thickness of such floors, and entailed an excessive amount of masonry in the walls.

The floors of this type of mill were set up similarly to those in a house. Joists connecting the beams held up the floor, and the underside was covered with sheathing or lath and plaster, creating hollow spaces like those in the roof, which posed a risk. This approach also led to a wasteful use of materials, due to the excessive amount of lumber and the unnecessary thickness of the floors, resulting in a large amount of masonry in the walls.

Mills built after this manner were frequently in odd dimensions; and the machinery was necessarily placed in diversified arrangement, calling forth a similar degree of wasted skill as that used in making a Chinese puzzle conform to its given boundaries. Their area depended upon the topography of the site, and their height upon the owner's pocket book. There was in Massachusetts a mill with ten floors, built on land worth at that time ten cents or less per square foot, which has been torn down and a new mill rebuilt in its place, because, since the advent of modern mills, it has failed every owner by reason of the excessive expenditure necessary for the distribution of power, for supervision, and for the transfer of stock in process, in comparison with the mills of their competitors, built with greater ground area and less number of stories.

Mills built this way often had unusual dimensions, and the machinery was arranged in various ways, resulting in a similar level of wasted talent as trying to fit a Chinese puzzle into its designated space. Their size depended on the landscape of the area, and their height was determined by the owner's budget. In Massachusetts, there was a mill with ten floors situated on land that was worth ten cents or less per square foot at the time. It has since been demolished and replaced with a new mill because, since modern mills have come about, it has let down every owner due to the high costs needed for power distribution, oversight, and transferring materials in progress, especially when compared to competitor mills with larger footprints and fewer stories.

With the advent of the steam engine as prime mover in mills, and the introduction of the turbine wheel with its trunk, affording greater facilities in the application of water power, the character of these buildings changed very materially, though still retaining many of their old features. One of the first of these changes may be noticed in the consideration which millwrights gave to the problem of fixing upon the dimensions of a mill so as to arrange the machinery in the most convenient manner. Although the floors were still hollow, there was a better distribution of material, the joists being deeper, of longer span, and resting upon the beams, thus avoiding the pernicious method of wasting lumber, and guarding against fracture by tenoning joists into the upper side of beams.

With the arrival of the steam engine as the main power source in mills, and the introduction of the turbine wheel with its trunk, which provided better use of water power, the design of these buildings changed significantly, while still keeping many of their traditional features. One of the first noticeable changes was the attention millwrights gave to determining the dimensions of a mill to arrange the machinery in the most efficient way. Although the floors were still hollow, there was a more effective distribution of materials, with the joists being deeper, longer, and supported by the beams, thus eliminating the wasteful practice of using excess lumber and preventing breakage by fitting joists into the tops of beams.

But this secondary type of mills was not honest in the matter of design. The influence of architects who attempted effects not accordant with or subservient to the practical use of the property is apparent in such mills. The most frequent of these wooden efforts at classic architecture was the common practice of representing a diminutive Grecian temple surrounding a factory bell perched in mid air. There were also windows with Romanesque arches copied from churches, and Mansard roofs, exiled from their true function of decorating the home, covering a factory without an answering line anywhere on its flat walls.

But this second type of mills wasn’t genuine when it came to design. You can see the influence of architects who tried to create effects that didn’t match or support the practical use of the buildings. The most common of these wooden attempts at classic architecture was the typical practice of featuring a small Grecian temple around a factory bell sitting in mid-air. There were also windows with Romanesque arches taken from churches, and Mansard roofs, that had been stripped of their original purpose of decorating homes, covering a factory without a matching line anywhere on its flat walls.

I do not mean to criticise any of these elements of design in their proper place and environment; but utility is the fundamental element in design, and should be especially noticeable in a building constructed for industrial purposes, and used solely as a source of commercial profit in such applications. Its lines therefore fulfill their true function in design in such measure as they suggest stability and convenience; and this can be obtained in such structures without the adoption of bad proportions offensive to the taste. In fact, certain decorative effects have been made with good results; but these have been wholly subordinate to the fundamental idea of utility.

I’m not trying to criticize any of these design elements in their right context; however, utility is the core aspect of design and should stand out especially in buildings made for industrial use and purely for commercial gain. The shapes and lines of such buildings serve their purpose in design to the extent that they convey stability and ease of use, and this can be achieved without resorting to unappealing proportions. In fact, some decorative touches have been used effectively, but these have always taken a back seat to the main idea of utility.

The endurance with which brick will withstand frost and fires, and the disintegrating forces of nature, in addition to its resistance to crushing and the facility of construction, constitute very important reasons for its value for building purposes. But the use of this has been too often limited to plain brick in plain walls, whose monotony portrayed no artistic effect beyond that furnished by a few geometrical designs of the most primitive form of ornament, and falling far short of what the practice of recent years has shown to be possible with this material.

The durability of brick against frost and fire, as well as the natural forces that can break it down, combined with its strength and ease of construction, are key reasons why it's valuable for building. However, its use has often been restricted to basic bricks in simple walls, which provide little artistic appeal beyond a few basic geometric designs. This approach falls short of the creative possibilities that have been demonstrated in recent years with this material.

Additions of cast iron serve as ornaments only in the phraseology of trade catalogues; and the mixture of stone with brick shows results in flaring contrasts, producing harsh dissonance in the effect. The facades of such buildings show that this is brick, this is stone, or this is cast iron; but they always fail to impress the beholder with the idea of harmonious design. The use of finer varieties of clay in terra cotta figures laid among the brickwork furnishes a field of architectural design hardly appreciated. The heavy mass of brick, divided by regular lines of demarkation, serves as the groundwork of such ornamentation, while the suitable introduction in the proper places of the same material in terra cotta imparts the most appropriate elements of beauty in design; for clay in both forms shows alike its capacity for utility and decoration. The absorption of light by both forms of this material abates reflection, and renders its proportions more clearly visible than any other substance used in building construction.

Additions of cast iron are merely decorative in trade catalogs, and mixing stone with brick results in stark contrasts that create a jarring effect. The facades of these buildings clearly show that this is brick, this is stone, or this is cast iron, but they fall short of giving the viewer a sense of cohesive design. Using finer types of clay in terra cotta figures among the brickwork provides a field of architectural design that’s often overlooked. The solid mass of brick, marked by consistent lines, serves as the base for this decoration, while appropriately placing the same material in terra cotta at the right spots adds the best elements of beauty to the design; both types of clay demonstrate their potential for both functionality and decoration. The way both forms of this material absorb light reduces reflection and makes their proportions more discernible than any other building material.

The modern mill has been evolved out of the various exacting conditions developed in the effort to reduce the cost of production to the lowest terms. These conditions comprise in a great measure questions of stability, repairs, insurance, distribution of power, and arrangement of machinery.

The modern mill has evolved from a variety of strict conditions aimed at reducing production costs to the absolute minimum. These conditions mostly include concerns about stability, repairs, insurance, power distribution, and machinery layout.

In presenting to your attention some of the salient features of modern mill construction, I do not assume to offer a general treatise upon the subject; but propose to confine myself to a consideration of some topics which may not have been brought to your notice, as they are still largely matters of personal experience which have not yet found their way into the books on the subject. Much of this, especially the drawings thrown on the screen, is obtained from the experience of the manufacturers' mutual insurance companies, with which I am connected. By way of explanation, I will say that these companies confine their work to writing upon industrial property; and there is not a mechanical process, or method of building, or use of raw material, which does not have its relation to the question of hazard by fire, by reason of the elements of relative danger which it embodies.

In sharing some of the key features of modern mill construction, I don't intend to provide a comprehensive discussion on the topic; rather, I plan to focus on specific aspects that may not have been highlighted before, as these are mostly based on personal experience that hasn’t yet made it into the published literature. A lot of this information, especially the slides shown on the screen, comes from the experience of the manufacturers' mutual insurance companies I’m associated with. To clarify, these companies specialize in insurance for industrial properties, and every mechanical process, building method, or use of raw materials has implications for fire hazards due to the various levels of risk they present.

It is indeed fortunate that it has been found by experience that those methods of building which are most desirable for the underwriter are also equally advantageous for the manufacturer. There is no pretense made at demands to compass the erection of fireproof buildings. In fact, as I have once remarked, a fireproof mill is commercially impossible, whatever effort may be made to overcome the constructive difficulties in the way of erecting and operating a mill which shall be all that the name implies. The present practice is to build a mill of slow burning construction.

It’s really lucky that experience has shown us that the building methods most beneficial for insurers are also great for manufacturers. There’s no false promise about achieving fireproof buildings. In fact, as I’ve mentioned before, a completely fireproof mill is commercially unfeasible, no matter how hard one tries to tackle the construction challenges involved in creating and running a mill that lives up to that name. These days, the norm is to build a mill with slow-burning construction.

FOUNDATIONS.

In considering the elements of such buildings, I wish to devote a few words to the question of foundations, because in the excessive loads imposed by this class of buildings, and in the frequent necessity of constructing them upon sites where alluvial drift or quicksands form compressible foundations, there is afforded an opportunity for the widest range of engineering skill in dealing with the problem. In such instances, a settling of the building must be foreseen and provided for, in order that it may be uniform under the whole structure. This is generally accomplished by means of independent foundations under the various points of pressure, arranged so as to give a uniform intensity of pressure upon all parts of the foundation. It is considered important to limit the load upon such foundations to two tons a square foot, although loads frequently exceed this amount.

In talking about the aspects of these buildings, I want to say a bit about foundations. Because these structures place heavy loads on them and are often built on sites with compressible soils like alluvial drift or quicksand, there's a great opportunity for engineers to showcase their skills in solving these issues. In these cases, it’s crucial to anticipate and accommodate any settling of the building to ensure it happens evenly across the entire structure. This is usually done with independent foundations placed under various points of pressure, arranged to maintain a consistent pressure throughout the foundation. It’s generally important to keep the load on these foundations to two tons per square foot, although it often goes beyond that.

There is a large building in New York City which has recently been reconstructed, and the foundations rearranged, where the load reached to the enormous amount of six to ten tons per square foot. It was a frequent occurrence in the class of high mills spoken of to impose loads of so much greater intensity upon the wall foundation than upon the piers under the columns of the mill, that the floors became much lower at the walls than at the middle.

There is a large building in New York City that has recently been rebuilt, and its foundations have been modified, where the load reached an enormous six to ten tons per square foot. In the category of high mills mentioned, it was common to place loads of much greater intensity on the wall foundation than on the piers under the columns of the mill, causing the floors to be much lower at the walls than in the center.

The stone for such foundations should be laid in cement rather than in mortar, not merely because cement offers so much greater resistance to crushing, but because its setting is due to chemical changes occurring simultaneously throughout the mass. The hardening of mortar, on the other hand, is due to the drying out of the water mechanically contained with it, and its final setting is caused by the action of the carbonic acid gas in the air.

The stone for these foundations should be laid in cement instead of mortar, not only because cement provides much greater resistance to crushing but also because its setting results from chemical changes happening throughout the entire mass at the same time. In contrast, the hardening of mortar occurs because the water contained in it evaporates, and its final setting is caused by the action of carbon dioxide in the air.

Although quicksands are never to be desired, yet they will sustain heavy loads if suitably confined. When inclined rock strata are met with, all horizontal components of stress should be removed by cutting steps so that the foundation stones shall lie upon horizontal beds.

Although quicksand is never desirable, it can support heavy loads if properly contained. When encountering sloped rock layers, all horizontal stress components should be eliminated by creating steps so that the foundation stones rest on flat surfaces.

Foundations are frequently impaired by the slow, insidious action of springs or of water percolating from the canal which supplies the water power for the mill; and the proper diversion of such streams should be carefully provided for.

Foundations are often damaged by the gradual, unnoticed effects of springs or water leaking from the canal that provides power for the mill; therefore, careful measures should be taken to redirect such streams.

In the question of foundations, there is much of a general nature which is applicable to all structures; but, at the same time, each case requires independent consideration of the circumstances involved.

In terms of foundations, there are many general principles that apply to all structures; however, each situation also needs to be considered on its own based on the specific circumstances involved.

WALLS.

In addition to what has been said, there is but little for me to offer on the subject of walls beyond the general question of stability. In mill construction, walls of uniform thickness have been displaced by pilastered walls, about sixteen inches thick at the upper story, and increasing four inches in thickness with each story below.

In addition to what’s been mentioned, there’s not much more I can say about walls beyond the main issue of stability. In mill construction, walls that are the same thickness have been replaced by pilastered walls, which are about sixteen inches thick on the upper floor and get four inches thicker with each floor below.

The remainder of the walls is from four to six inches less in thickness than at the pilasters. Frequently the outside dimensions of these pilasters are somewhat increased, giving greater stability and artistic effect. By leaving hollow flues within them, and using these flues as conductors for heated air which may be forced in by a blower, such pilasters afford a means for the most efficient method of warming the building.

The rest of the walls is four to six inches thinner than at the pilasters. Often, the outside dimensions of these pilasters are slightly larger, providing more stability and artistic appeal. By leaving hollow tubes inside them and using these tubes to channel warm air that can be pushed in by a blower, these pilasters offer a very effective way to heat the building.

Consideration must be given to the contraction of brick masonry, especially when an extension or addition is to be made to an older building. This shrinkage amounts to about three-sixteenths of an inch to the rod, an item which is of considerable importance in the floors of high buildings, where the aggregate difference is very appreciable. Some degree of annoyance is caused by neglect to consider this element of shrinkage in reference to the window and door frames, which should have a slight space above them allowing for such contraction. This contraction is often the source of serious trouble in brick buildings with stone faces, the shrinkage of the brick imposing excessive stress on the stone. Instances of this are quite frequent, especially in large public buildings, notably the capitol at Hartford and the public building at Philadelphia, where the shivering of the joints of the stone work gave undue alarm, on the general assumption that it indicated a dangerous structural weakness. The difficulty has, I believe, been entirely remedied in both cases.

Consideration must be given to the shrinkage of brick masonry, especially when adding on to an older building. This shrinkage is about three-sixteenths of an inch per rod, which is very important in the floors of tall buildings, where the total difference is noticeable. Some frustration occurs when this shrinkage isn’t taken into account regarding window and door frames, which should have a small gap above them to allow for this contraction. This shrinkage often causes serious issues in brick buildings with stone facades, as the shrinking bricks put excessive pressure on the stone. Such issues are quite common, especially in large public buildings, notably the capitol in Hartford and the public building in Philadelphia, where the shifting of the joints in the stonework raised unnecessary concerns about structural weakness. I believe that the issues have been completely resolved in both cases.

The limit of good practice on loads upon brickwork is eight to ten tons per square foot, although it is true that these loads are largely exceeded at times. It is not to be shown, however, that the limits of safety in regard to desirable construction should be confined to the use of masonry for any low buildings. Structures which may be said to be equal to those of brickwork, as far as commercial risk is concerned, can be built wholly or in part of wood so as to conform to all practical conditions of safety. This statement does not apply except to low buildings of one or possibly two stories in height, where the timber cannot be subjected to the intense blast of flame occurring when a high building is on fire.

The recommended maximum load for brickwork is eight to ten tons per square foot, though it's true that these loads are often exceeded. However, it's important to note that the safety limits for proper construction shouldn't be restricted to just using masonry for low buildings. Structures that are comparable to brickwork in terms of commercial risk can be constructed entirely or partially from wood, meeting all practical safety standards. This applies only to low buildings of one or maybe two stories, where the wood isn’t exposed to the extreme heat of a fire in a taller building.

Mr. George H. Corliss, the eminent engine builder, of Providence, first built a one-story machine shop, with brick walls extending only to the base of the windows, above this the windows being very close together, with solid timber construction between them.

Mr. George H. Corliss, the renowned engine builder from Providence, initially constructed a single-story machine shop, featuring brick walls that only reached the bottom of the windows. Above that, the windows were positioned very close to each other, with solid timber framing in between.

Another method is to place upright posts reaching from the sill to the roof timbers, and to lay three-inch plank on the outside of such posts up to the line of the windows. A sheathing on the outside plank between the timbers is laid vertically and fastened to horizontal furring strips. In some instances a small amount of mortar is placed over each of the furring strips. The reason for this arrangement is to prevent the formation of vertical flues, which are such a potent factor in the extension of fires.

Another method is to set upright posts from the sill to the roof beams and lay three-inch planks on the outside of these posts up to the window line. A sheath on the outside planks between the beams is installed vertically and secured to horizontal furring strips. In some cases, a little bit of mortar is applied over each of the furring strips. This setup is designed to prevent the creation of vertical flues, which play a significant role in spreading fires.

WINDOWS.

Light is often limited or misapplied on account of faulty position or size of windows. The use of pilastered walls permits the introduction of larger windows, which are in most instances virtually double windows, the two pairs of sashes being set in one frame separated by a mullion. A more recent arrangement, widely adopted in English practice, is to place a swinging sash at the top of the window, which can be opened, when necessary, to assist in the ventilation, while the main sashes of the window are permanently fixed.

Light is often restricted or used incorrectly because of poorly placed or sized windows. The use of pilasted walls allows for larger windows, which are mostly double windows with two sets of sashes in one frame, separated by a mullion. A more recent method, commonly used in English practice, is to add a swinging sash at the top of the window. This top sash can be opened when needed to improve ventilation, while the main sashes of the window remain permanently fixed.

Rough plate glass is used in such windows, because it gives a softer and more diffused light, which is preferred to that from ordinary clear glass. White glass may be rendered translucent by a coat of white zinc and turpentine.

Rough plate glass is used in these windows because it provides a softer and more diffused light, which is preferred over the light from regular clear glass. White glass can be made translucent by applying a coat of white zinc and turpentine.

The top of a window should be as near the ceiling as practicable, because light entering the upper portion of a room illuminates it more evenly, and with less sharply marked shadows, than where the windows are lower down.

The top of a window should be as close to the ceiling as possible, because light coming in from the upper part of a room lights it up more evenly and creates fewer harsh shadows compared to windows that are positioned lower.

The walls below the windows should be sloped, in order that there may be no opportunity to use them as a resting place for material which should be placed elsewhere.

The walls below the windows should be sloped so that there’s no chance to use them as a spot to rest materials that should go somewhere else.

FIRE WALLS.

Brick division walls should be built so as to constitute a fire wall wherever it is practicable to do so. Such walls should project at least three feet above the roof, and should be capped by stone, terra cotta, or sheet metal. They must form a complete cut-off of all combustible material, especially at the cornices.

Brick division walls should be constructed to serve as a fire wall whenever possible. These walls should extend at least three feet above the roof and should be finished with stone, terra cotta, or sheet metal. They must completely separate all combustible materials, especially at the cornices.

FIRE DOORS.

All openings in such walls must be provided with such fireproof doors as will prove reliable in time of need. Experience with iron doors of various forms of construction show that they have been utterly unreliable in resisting the heat of even a small fire. They will warp and buckle so as to open the passageway and allow the fire to pass through the doorway into the next room.

All openings in these walls must have reliable fireproof doors for emergencies. Experience with various types of iron doors shows they often fail to withstand the heat from even a small fire. They warp and buckle, which can create an opening that allows the fire to spread into the next room.

A door made of wood, completely enveloped by sheets of tinned iron, and strongly fastened to the wall, has proved to resist fire better than any door which can be applied to general use. I have seen such doors in division walls where they had successfully resisted the flame which destroyed four stories of a building filled with combustible material, without imposing any injury upon the door except the removal of the tin on the sheet iron; and the doors were kept in further service without any repairs other than a coat of paint.

A wooden door, fully covered with sheets of tin and securely attached to the wall, has shown to withstand fire better than any door meant for general use. I've seen these doors in partition walls where they effectively held up against flames that destroyed four floors of a building loaded with flammable materials, without causing any damage to the door apart from the removal of the tin on the sheet metal; and the doors continued to be used without any repairs aside from a fresh coat of paint.

The reason for this resistance to fire is that the wood, being a poor conductor of heat, will not warp and buckle under heat, and cannot burn for lack of air to support combustion. A removal of the sheet metal on such a door after a fire in a mill shows that the surface of the wood is carbonized, not burned, reduced to charcoal, but not to ashes.

The reason this wood resists fire is that it doesn’t conduct heat well, so it won’t warp or bend when heated, and it can’t burn because there’s not enough air to support combustion. When the sheet metal is removed from a door after a fire in a mill, it shows that the surface of the wood is charred, not burned, reduced to charcoal but not completely turned to ashes.

Many fire doors are constructed and hung in such a manner that it is doubtful whether they could withstand a fire serious enough to require their services.

Many fire doors are built and installed in a way that raises doubts about whether they could hold up in a fire serious enough to warrant their use.

The door should be made of two thicknesses of matched pine boards of well dried stock, and thoroughly fastened with clinched nails. It should be covered with heavy tin, secured by hanging strips, and the sheets lock-jointed to each other, with the edge sheets wrapping around, so that no seam will be left on the edge.

The door should be made of two layers of matching pine boards from well-dried wood, and securely fastened with clinched nails. It should be covered with heavy tin, attached with hanging strips, and the sheets should be lock-jointed together, with the edge sheets wrapping around, so that there are no seams left on the edge.

Sliding doors are preferable to swinging doors for many reasons, especially because they cannot be interfered with by objects on the floor. But, if swinging doors are used, care should be taken that the hinges and latches are very strong, and securely fastened directly to the walls, and not to furring or anything in turn attached to the walls. The portion of the fixtures attached to the doors must be fastened by carriage bolts, and not by wood screws.

Sliding doors are better than swinging doors for many reasons, especially since they won’t get blocked by things on the floor. However, if you decide to use swinging doors, make sure that the hinges and latches are very strong and securely attached directly to the walls, not to furring or anything that’s attached to the walls. The parts connected to the doors should be fastened with carriage bolts instead of wood screws.

Sliding on trucks is the preferable method of hanging sliding doors, inclined two and one half inches to the foot, and bolted to the wall. The trucks should be heavy "barn door hangers," bolted to the door; and a grooved door jamb, of wood, covered with tin similar to the door, should receive it when shut. A step of wood will hold the door against the wall when closed. A threshold in the doorway retards fire from passing under the door, and also prevents the flow of water from one room to another.

Sliding on tracks is the best way to hang sliding doors, slanted at two and a half inches for every foot, and secured to the wall. The tracks should be heavy-duty "barn door hangers," attached to the door; and a grooved door frame, made of wood and covered with tin like the door, should hold it when closed. A wooden step will keep the door against the wall when it's shut. A threshold in the doorway helps stop fire from getting underneath the door and also prevents water from moving between rooms.

These doors are usually placed in pairs, and sometimes an automatic sprinkler is placed between them.

These doors are usually installed in pairs, and sometimes an automatic sprinkler is positioned between them.

Fire doors should always be closed at night. In some well ordered establishments there is a printed notice over each door directing the night watchmen to close such doors after them. In a storage warehouse in Boston, the fire doors are connected with the watchman's electric clock system, so that all openings of fire doors are matters of record on the dial sheet.

Fire doors should always be closed at night. In some well-managed facilities, there is a printed sign above each door instructing the night watchmen to close those doors after passing through. In a storage warehouse in Boston, the fire doors are linked to the watchman's electric clock system, so every time a fire door is opened, it is recorded on the dial sheet.

Fire doors should certainly be closed at times of fire; yet, that such doors are open at night fires, or left open by fleeing help at day fires, is an old story with underwriters. A simple automatic device can be used to shut such doors. It consists of two round pieces of wood with a scarfed joint held by a ferrule, forming a strut which is placed on two pins, keeping the door open, as other sticks have long since served like purposes.

Fire doors should definitely be closed during a fire; however, it’s a common issue that these doors are left open during nighttime fires, or are left open by people escaping during daytime fires. Underwriters have dealt with this problem for ages. A simple automatic device can be used to close these doors. It consists of two round pieces of wood with a scarfed joint held by a ferrule, forming a strut that is placed on two pins to keep the door open, similar to other sticks that have served the same purpose for a long time.

The peculiarity of this arrangement is that the ferrule is not homogeneous, but is made up of four segments of brass soldered together with the alloy fusible at 163 degrees Fahr., which is widely known for its use in automatic sprinklers. When the solder yields, the rod cripples, and the door rolls down the inclined rail and shuts. At any time the door can be closed by removing one end of the rod from one of the pins and allowing it to hang from the other pin.

The unique thing about this setup is that the ferrule isn’t a single piece; it’s made up of four segments of brass that are soldered together with an alloy that melts at 163 degrees Fahrenheit, commonly used in automatic sprinklers. When the solder gives way, the rod bends, and the door rolls down the sloped rail and closes. At any time, you can close the door by taking one end of the rod off one of the pins and letting it hang from the other pin.

MILL TOWERS.

Because of economic reasons for preserving the space within the walls of the mill so that it may be to the greatest extent available for the best arrangement of machinery, the stairways should be placed outside of the building. Such stairways should not be spiral stairways, but should be made in short straight runs with square landings, because in the spiral stairway the portion of the stairs near the center is of so much steeper pitch that it renders them dangerous when the help are crowding out of the mill.

Due to economic reasons for maximizing the space inside the mill for optimal machinery layout, the stairways should be located outside of the building. These stairways shouldn't be spiral; instead, they should consist of short straight runs with square landings. This is because the section of spiral stairways near the center has a much steeper slope, making them dangerous when workers are exiting the mill in a rush.

The wear of stairs from the tread of many feet presents a difficult problem. A very common practice consists in covering each tread with a thin piece of cast iron marked with diagonal scores, and generally showing the name of the mill. These treads wear out in the course of time, but for this use they answer very well, although somewhat slippery.

The wear on stairs from so many people walking on them is a tough issue. A common solution is to cover each step with a thin piece of cast iron that has diagonal lines etched in it, usually displaying the name of the mill. These treads do wear down over time, but they work well for this purpose, even though they can be a bit slippery.

A wood tread gives a more secure foothold upon the stairway; and in some instances stairs have been protected by covering the treads with boards of hard wood, containing grooves about three-eighths of an inch deep, and of similar width, with a space of half an inch between them. These boards are grooved on both sides and placed on the stairs. After the front edge is worn, they are turned around so as to present the other edge to the front, and, in course of time, turned from the exposed side to do service in two positions on the other side. In this manner these tread covers are exposed to wear in four different positions.

A wooden tread provides a more secure foothold on the stairs; in some cases, stairs have been protected by covering the treads with hardwood boards that have grooves about three-eighths of an inch deep and the same width, leaving half an inch between them. These boards are grooved on both sides and are placed on the stairs. Once the front edge wears down, they are flipped around to use the other edge at the front, and over time, they're rotated from the exposed side so they can be used in two positions on the other side. This way, the tread covers experience wear in four different positions.

Mill towers, besides containing the stairways, also serve other purposes, as for cloak rooms for the help. They often contain a part of the fire protective apparatus, carrying standpipes with hydrants at each floor. For this use they are easily available, and furnish a line of retreat in case a fire spreads to an extent beyond the ability of the apparatus to cope with it. These towers also furnish an excellent foundation for the elevated tank necessary for the supply of water for the fire apparatus in places unprovided with an elevated reservoir.

Mill towers, in addition to having stairways, also serve other functions, like coat rooms for the staff. They often include part of the fire safety system, featuring standpipes with hydrants on each floor. This setup makes them easily accessible and provides an escape route if a fire spreads beyond what the fire equipment can handle. These towers also provide a great base for the elevated tank needed to supply water for the fire system in areas without an elevated reservoir.

In view of the terrible and deplorable accidents which have occurred by reason of lack of proper stairway facilities at panics caused in time of fire, I would repeat the words of the late Amos D. Lockwood, the most eminent mill engineer which this country has yet produced, when he said to the New England Cotton Manufacturers' Association, "You have no moral right to build a mill employing a large number of help, with only one tower containing the stairways for exit."

In light of the tragic and unacceptable accidents that have happened due to inadequate stairway access during fire emergencies, I echo the sentiments of the late Amos D. Lockwood, the foremost mill engineer this country has ever seen, when he addressed the New England Cotton Manufacturers' Association: "You have no moral right to build a mill that employs a large number of workers with only one tower for exit stairways."

The statute laws of several of the States require fire escapes; but it is a matter of fact that they are rarely used, because people are not often cool enough to avail themselves of that opportunity of escape. I know of one instance where a number of girls jumped out of a fourth story window, because they did not think of the stairways, and did not dare to use the fire escape. In that instance, none of the group referred to tried to go down the stairs, which did furnish a perfectly safe means of exit to a number of others.

The laws in several states require fire escapes, but the truth is they’re rarely used because people often don’t keep calm enough to use them as an escape option. I know of one case where several girls jumped out of a fourth-floor window because they didn’t think of the stairs and were too scared to use the fire escape. In that situation, none of the girls tried to go down the stairs, which actually provided a completely safe way out for others.

Most of the fire escapes are put up so as to conform to the letter of the law; and in such manner that no one but a sailor or an acrobat would be likely to trust himself to them. In crowded city buildings, and in other places where the ordinary means of escape are not in duplicate, it is essential that fire escapes should be provided; but it is a great deal better to make a mill building so that they shall not be necessary as a matter of fact, even if they are put up to conform to the requirements of statute law.

Most fire escapes are installed just to meet legal requirements, and they're designed in a way that only a sailor or an acrobat would actually feel safe using them. In crowded city buildings and other places where there aren’t multiple ways to escape, it’s crucial to have fire escapes. However, it’s far better to design a mill building so that fire escapes aren't really needed at all, even if they are installed to comply with the law.

REAR TOWERS.

In addition to stairways, towers are placed at the rear of the mill, for the purpose of accommodating the elevators and sanitary arrangements. It is not desirable that elevators should be boxed or surrounded with anything that would result in the construction of a flue; but it is preferable that they pass directly through the floors, with the openings protected by automatic hatchways which close whenever the elevator car is absent. In the washroom, etc., in these towers, it is desirable to protect the wood floors by means of a thin layer of asphalt.

In addition to stairways, towers are located at the back of the mill to house the elevators and plumbing. Elevators shouldn’t be enclosed or surrounded by anything that could create a flue; it’s better for them to go straight through the floors, with openings covered by automatic hatchways that close when the elevator car isn’t there. In the washroom and similar areas in these towers, it’s recommended to safeguard the wooden floors with a thin layer of asphalt.

BASEMENT FLOORS.

There are difficulties connected with the floors on or near the ground, by reason of the dry rot incident to such places. Dry rot consists in the development of fungus growth from spores existing in the wood, and waiting only the proper conditions for their germination. The best condition for this germination is the exposure to a slight degree of warmth and dampness. There have been many methods of applying antiseptic processes for the preservation of wood; but, irrespective of their varying degrees of merit, they have not come into general use on account of their cost, odor, and solubility in water.

There are challenges related to floors at or near ground level due to dry rot in those areas. Dry rot involves the growth of fungus from spores that are already in the wood, just waiting for the right conditions to begin growing. The ideal conditions for this growth are slight warmth and dampness. Various methods have been developed to apply antiseptic treatments for preserving wood; however, regardless of their different levels of effectiveness, they haven't been widely adopted due to their expense, smell, and solubility in water.

It is necessary that wood should be freely exposed to circulation of air, in order to preserve it under the ordinary conditions met with in buildings. Whenever wood is sealed up in any way by paint or varnish, unless absolutely seasoned, and in a condition not found in heavy merchantable timber, dry rot is almost sure to ensue. Whitewash is better.

It is important for wood to be exposed to air circulation to keep it preserved under usual conditions found in buildings. Whenever wood is sealed in any way with paint or varnish, unless it is completely dry and not in a condition typical of heavy, commercially sold timber, dry rot is likely to occur. Whitewash is a better option.

There has recently been an instance of a very large building in New York proving unsafe by reason of the dry rot generated in timbers which have been completely sealed up by application of plaster of Paris outside of the wire lath and plaster originally adopted as a protection against fire. Wire lath and plaster is one of the best methods of protecting timber against fire; and, if the outside is not sealed by a plaster of stucco or some other impermeable substance, the mortar will afford sufficient facilities for ventilation to prevent the deposition of moisture, which will in turn generate dry rot.

There has recently been an incident where a very large building in New York was found to be unsafe due to dry rot in timbers that were completely sealed with plaster of Paris on the outside of the wire lath and plaster initially used for fire protection. Wire lath and plaster are among the best ways to protect timber from fire; if the outside isn’t sealed with stucco or another impermeable material, the mortar will allow enough ventilation to prevent moisture buildup, which can lead to dry rot.

Where beams pass into walls, ventilation should be assured by placing a board each side of the beam while the walls are being built up, and afterward withdrawing it. In the form of hollow walls referred to, it is a common practice to run the end of the beam into the flue thus formed, in order to secure ventilation.

Where beams go into walls, ventilation should be ensured by placing a board on each side of the beam while the walls are being constructed, and then removing it afterward. In the case of the hollow walls mentioned, it's common practice to extend the end of the beam into the flue that's created to ensure proper ventilation.

I am well acquainted with a large mill property, one building of which was erected a short time before the failure of the corporation, which resulted in the whole plant remaining idle several years. After the lapse of about five years this establishment was again put into operation; but before the new mill could be safely filled with machinery, it was necessary to remove all the beams which entered walls and to substitute for them new ones, because the ends were so thoroughly rotted that it would have been dangerous to impose any further loads upon the floors. When floors are within a few feet of the ground, unless the site be remarkably dry, it is essential to provide for a circulation of air, which can be done very feasibly in a textile mill by laying drain pipe through the upper part of the underpinning, forming a number of holes leading into this space, and then making a flue from this space to the picker room or any other place requiring a large amount of air. The fans of the picker room, drawing their supply from underneath the building, produce a circulation of air which keeps the timber in good condition.

I am familiar with a large mill property, one building of which was constructed shortly before the company went under, causing the entire plant to sit idle for several years. After about five years, the establishment was back in operation; however, before the new mill could be safely equipped with machinery, it was necessary to take out all the beams that were embedded in the walls and replace them with new ones because the old ends were so badly decayed that it would have been risky to add any more weight to the floors. When floors are just a few feet above the ground, unless the site is exceptionally dry, it’s crucial to ensure proper air circulation. This can be efficiently accomplished in a textile mill by laying drain pipes through the upper part of the foundation, creating several openings into this space, and then constructing a flue from this area to the picker room or any other spot that needs a lot of air. The fans in the picker room draw air from underneath the building, creating a circulation that keeps the wood in good condition.

It is supposed by some that there is a difference in the quality of timber according to the season in which it is felled, preference being given to winter timber, on account of the greater amount of potash and phosphoric acid which it is said to contain at that time. In some parts of Europe it is a custom to specify that the lumber should have been made from rafted timber, on account of the action of the water in killing certain species of germs. Whatever may be the merits of either of these two theories, the commercial lumber of the northern part of this country is generally felled in winter and afterward rafted.

Some people believe that the quality of timber varies depending on the season it’s cut, with a preference for winter timber because it allegedly contains more potash and phosphoric acid during that time. In certain areas of Europe, it's common to specify that the lumber must be from rafted timber due to the water's ability to kill certain types of germs. Regardless of the validity of these theories, commercial lumber in the northern part of the country is typically cut in winter and then rafted.

The action of lime in the preservation of wood has always been attended with the most excellent results; although not suited to places subject to the action of water, which dissolves the lime, leaving the timber practically in its original condition. The preservative action of lime upon wood is readily shown by the admirable condition in which laths are always found. I doubt if any one ever found a decayed lath in connection with plaster.

The use of lime for preserving wood has consistently produced great results, although it's not ideal for areas exposed to water, which dissolves the lime and leaves the wood nearly untouched. The preservative effect of lime on wood is clearly demonstrated by the excellent condition that laths are always in. I doubt anyone has ever come across a decayed lath when it comes to plaster.

As an example of the action of lime as a preservative of lumber. I can cite an instance of a mill in New Hampshire where the basement floor was placed in 1856, the ledge in the cellar having been blasted out for the purpose. The rock was very seamy, and abounded in water issuing from springs or percolating from the canal supplying water to the mill. The rock was blasted away to a grade two feet below the floor, and most of the space filled up again by replacing the small pieces of stone, so arranged as to form blind drains for the removal of any water which might find its way under the floor.

As an example of how lime acts as a preservative for wood, I can point to a mill in New Hampshire where the basement floor was installed in 1856. The ledge in the cellar was blasted out for this purpose. The rock was very fractured and had a lot of water coming from springs or seeping from the canal that supplied water to the mill. The rock was blasted down to a level two feet below the floor, and most of the space was filled by replacing small pieces of stone, arranged to create hidden drains to remove any water that might get under the floor.

Toward the top of this filling, finer stones were used, then about three inches of gravel, which was covered with two inches of sand and lime. Two years ago I was at this mill when some alterations requiring the removal of the floor were in progress, and found that the lumber was still in good, sound condition, except for a superficial decay on the under side of the floor plank.

Toward the top of this filling, smaller stones were used, then about three inches of gravel, which was topped with two inches of sand and lime. Two years ago, I was at this mill when some renovations were taking place that required the floor to be removed, and I found that the wood was still in good, solid condition, except for some minor decay on the underside of the floor plank.

But there are frequent instances where it is necessary to place the floor directly upon the earth, without any space or loose filling underneath it, in order to save room, or to secure a firm support for machinery. By way of information upon what has actually been accomplished in this direction, I will cite instances of three floors in such positions, all of which have to my knowledge fulfilled the purpose for which they were designed.

But there are many situations where it's necessary to place the floor directly on the ground, without any space or loose material underneath, in order to save space or to provide a solid support for machinery. To show what has actually been achieved in this area, I'll mention three floors in such positions, all of which, to my knowledge, have successfully served their intended purpose.

The first instance is that of a basement floor laid twenty-one years ago, a portion of which was made by excavating one foot below the floor, six inches of coarse stone being filled in, then five inches of coal tar concrete made up with coarse gravel, and finally about one inch of fine gravel concrete. Before the concrete was laid, heavy stakes were driven through the floor about three feet apart, to which the floor timbers were nailed and leveled up. The concrete was then filled in upon the floor timbers, and thoroughly tamped and rolled out to the level of the top of the floor timbers. The under side of the floor timbers was covered with hot coal tar.

The first example is a basement floor installed twenty-one years ago. Part of it was created by digging one foot below the surface, filling it with six inches of coarse stone, followed by five inches of coal tar concrete mixed with coarse gravel, and finally about one inch of fine gravel concrete. Before pouring the concrete, heavy stakes were driven through the floor about three feet apart, to which the floor beams were nailed and leveled. The concrete was then poured over the floor beams and thoroughly compacted and rolled to match the height of the top of the beams. The underside of the floor beams was coated with hot coal tar.

This floor is still in good condition, and has not needed repairs caused by the decay of the timber. Another portion of the floor laid at the same time and in the same manner, with the exception that cement concrete was used in the place of the coal tar, was entirely rotted out in ten years.

This floor is still in good shape and hasn’t needed repairs due to the timber rotting. Another section of the floor that was laid at the same time and in the same way, except that cement concrete was used instead of coal tar, completely rotted away in ten years.

Another floor was made in quite a similar manner. All soil and loam was removed from the interior of the building; the whole surface was brought up to the grade with a puddle of gravel and ashes; stakes two and a half by four inches, and thirty inches in length, were driven down; and nailing strips were secured to them. Over this puddled surface a coat of concrete eight inches thick was laid, the top being flush with the upper surface of the nailing strips. This concrete was made of pebbles about two inches in diameter, well coated with coal tar, and laid in place when hot. It was then packed together by being tamped and rolled, and a thin covering of the tarred sand placed upon the top, forming a smooth, hard surface. The first floor consisted of two inches of matched spruce, grooved on both sides, and fitted with hard pine splines, five-eighths by one and one-fourth inches. On the top of this a hard pine 1¼ inch floor was laid over a course of building paper.

Another floor was created in a similar way. All the dirt and soil were cleared from inside the building; the entire area was leveled with a mix of gravel and ashes; stakes measuring 2.5 by 4 inches and 30 inches long were driven into the ground, and nailing strips were attached to them. On top of this leveled surface, a layer of concrete eight inches thick was poured, with the top flush with the upper part of the nailing strips. The concrete was made from pebbles about two inches across, well coated with coal tar, and laid down while hot. It was then compacted by being tamped and rolled, and a thin layer of tarred sand was spread on top to create a smooth, hard surface. The first layer of flooring consisted of two inches of matched spruce, grooved on both sides, and fitted with hard pine splines measuring five-eighths by one and one-fourth inches. On top of this, a 1¼ inch thick hard pine floor was laid over a layer of building paper.

Another method, which is certainly more novel than either of the others, consists in supporting a floor upon a bed of resin. The underlying earth was removed, and replaced with spent moulding sand, leaving trenches for the floor timbers, which were placed upon bricks laid without mortar. Melted resin was poured into the space alongside and underneath the timbers. The floor planks were then laid upon the timbers, the tops of which were about half an inch above the level of the sand. Holes were bored into the floor plank about four feet apart, and melted resin then poured into the holes, so as to interpose a layer of resin underneath the floor plank and beams. Upon this floor a top floor of hard wood was laid in the usual manner. This floor has been used for a number of years to support a large quantity of heavy machine tools, principally planers, without yielding or depreciation due to decay, and has proved to be most satisfactory.

Another method, which is definitely more innovative than the others, involves supporting a floor on a bed of resin. The soil underneath was removed and replaced with used molding sand, leaving trenches for the floor beams, which were placed on bricks laid without mortar. Melted resin was poured into the space beside and underneath the beams. The floorboards were then laid on the beams, which were about half an inch above the sand level. Holes were drilled into the floorboards about four feet apart, and melted resin was poured into the holes to create a layer of resin beneath the floorboards and beams. On top of this floor, a hardwood floor was installed in the usual way. This floor has been used for several years to support a large amount of heavy machinery, mainly planers, without bending or deteriorating due to rot, and has proven to be very effective.

In some instances asphaltum or coal tar concrete floors are not covered with wood, although it is much more agreeable for the help to stand upon wooden floors. It should be remembered that all these compounds are readily softened by means of oil, and they should be protected from oil by a coat of paint when not covered with wood; the preferable method being to first apply a priming containing very little oil, or a coat of shellac, and follow with some paint mixed up with boiled linseed oil.

In some cases, asphalt or coal tar concrete floors aren’t covered with wood, although wooden floors are much more comfortable for staff to stand on. It’s important to remember that all these materials can easily soften from oil, so they should be protected with a coat of paint when they aren’t covered with wood; the best approach is to first apply primer with very little oil or a coat of shellac, and then use paint mixed with boiled linseed oil.

(To be continued.)

(To be continued.)

The lecture was illustrated by about fifty views on the screen, which cannot be reproduced here, showing photographs of mills and mechanical drawings of the methods of construction alluded to in the lecture.

The lecture was accompanied by around fifty images on the screen, which can't be shown here, featuring photographs of mills and technical drawings of the construction methods mentioned in the lecture.


THE MECHANICAL EQUIVALENT OF HEAT.

By De Volson Wood, Professor of Engineering in Stevens Institute of Technology.

It is clearly intimated by Mr. Hanssen, in his determination of the mechanical equivalent of heat, published in the Scientific American Supplement, No. 642, April 21, 1888, that his object is to determine the absolute value of this constant. With his data he finds it to be 771.89 foot pounds. But the determination by direct experiment gives a larger value. Thus, the most reliable experiments—those of Joule and Rowland—give values exceeding by several units that found by Hanssen. A committee of the British Association, appointed for this purpose, reported in 1876 that sixty of the most reliable of Joule's experiments gave the mean value 774.1. The experiments were made with water at a temperature of about 60° F., according to the mercurial thermometer, and reduced to its value at the temperature of melting ice, according to the formula given by Regnault for the variation of the specific heat of water at varying temperature under the constant pressure of one atmosphere. According to this formula the specific heat of water increases with the temperature above the melting point of ice, so that the equivalent would be somewhat less at 32° F. than at 60° F. It will be found in Regnault's Relation des Experiences that he experimented on water at high temperatures, but more recently Professor Rowland has found that the specific heat of water is greater at 40° F. than at 60° F., thus reversing between these limits the law given by Regnault; the increase, as given by the most probable values, being, roughly, about 1/250 of its value at 60° F. The proper correction due to this cause would make the equivalent over 777 foot pounds, instead of 774.1. Professor Rowland's experiments, when reduced to the same thermometer, same temperature, and same latitude as Joule's, agreed very nearly with those of the latter, being about 1/1000 part larger; so that the chief difference in the ultimate values consists in the reductions for temperature and latitude. The force of gravity being less for the lower latitudes, the number representing the mechanical equivalent will be greater for the latter, since the unit pound mass must fall through a greater number of feet to equal the same work; so that the equivalent will be greater at Paris than at Manchester. Professor Rowland also found that the degrees on the air thermometer from 40° F. upward to above 60° F. exceeded those on the mercurial thermometer throughout the corresponding range, and that from 40° to 41° the degree was between 1/150 and 1/200 of a degree larger on the air thermometer than on the mercurial. Although this fraction is too small to be observed by ordinary means, yet, if it exists, it cannot be ignored if absolute values are sought. Regnault employed the air thermometer in his experiments, while Joule used the mercurial thermometer, and if Joule's value 774.1 be increased by 1/200 of itself in order to reduce it from the equivalent of the degree on the mercurial thermometer to that on the air thermometer, we get 778 foot pounds, nearly. Rowland found from his experiments that when reduced to the air thermometer and to the latitude of Baltimore, the equivalent was nearly 783, subject to small residual errors.

It is clearly indicated by Mr. Hanssen, in his determination of the mechanical equivalent of heat, published in the Scientific American Supplement, No. 642, April 21, 1888, that his goal is to determine the absolute value of this constant. From his data, he finds it to be 771.89 foot-pounds. However, direct experimental determinations yield a higher value. The most reliable experiments—those by Joule and Rowland—report values that exceed Hanssen's by several units. A committee from the British Association, appointed for this purpose, reported in 1876 that sixty of the most dependable of Joule's experiments gave an average value of 774.1. The experiments were conducted with water at about 60° F., according to the mercury thermometer, and adjusted to its value at the melting point of ice, using the formula provided by Regnault for the variation of the specific heat of water at different temperatures under a constant pressure of one atmosphere. According to this formula, the specific heat of water increases with temperature above the melting point of ice, meaning that the equivalent would be somewhat lower at 32° F. than at 60° F. In Regnault's Relation des Experiences, it is noted that he conducted experiments on water at high temperatures, but more recently, Professor Rowland has discovered that the specific heat of water is greater at 40° F. than at 60° F., thereby reversing the trend described by Regnault between these temperatures; the increase, according to the most likely values, being roughly about 1/250 of its value at 60° F. The proper adjustment due to this factor would increase the equivalent to over 777 foot-pounds, instead of 774.1. Professor Rowland's experiments, when adjusted to match the same thermometer, temperature, and latitude as Joule's, aligned very closely with Joule's findings, being about 1/1000 part larger; thus, the main difference in the final values lies in the adjustments for temperature and latitude. The gravitational force is less at lower latitudes, meaning the number representing the mechanical equivalent will be higher for those latitudes since the unit pound mass must fall through a greater number of feet to equal the same work; therefore, the equivalent will be greater in Paris than in Manchester. Professor Rowland also showed that the air thermometer readings from 40° F. up to above 60° F. were higher than those on the mercury thermometer for the corresponding range, and that between 40° to 41° the degree was between 1/150 and 1/200 of a degree larger on the air thermometer than on the mercury. Although this fraction is too small to be noticeable by ordinary means, if it exists, it cannot be overlooked when searching for absolute values. Regnault used the air thermometer in his experiments, while Joule used the mercury thermometer, and if Joule's value of 774.1 is increased by 1/200 of itself to adjust it from the equivalent of the degree on the mercury thermometer to that on the air thermometer, we get nearly 778 foot-pounds. Rowland determined from his experiments that when adjusted to the air thermometer and to the latitude of Baltimore, the equivalent was nearly 783, subject to small residual errors.

Nearly all writers upon this subject—except Rankine—have considered that the mechanical equivalent of heat, in British units, was the energy necessary to raise the temperature of one pound of water from 32° F. to 33° F., but Rankine defines it as the heat necessary to increase the temperature of one pound of water one degree Fahrenheit from that of maximum density, or from 39° F. to 40° F. For ordinary practice it is immaterial which of these definitions is used, for the errors resulting therefrom are much less than those resulting from ordinary observations. But when the value is to be determined by direct experiment at the standard temperature, Rankine's limits are much to be preferred; for it is so very difficult to determine exact values by observation when the substance is near the state bordering on a change of state of aggregation, as that of changing from water to ice. Observations made at about 60° F. were reduced by means of Regnault's law for the specific heat of water, as has been stated, which is expressed by the formula

Nearly all writers on this topic—except Rankine—have believed that the mechanical equivalent of heat, in British units, is the energy needed to raise the temperature of one pound of water from 32° F. to 33° F. However, Rankine describes it as the heat required to raise the temperature of one pound of water by one degree Fahrenheit from its maximum density, or from 39° F. to 40° F. For everyday use, it doesn't really matter which definition you go with since the errors from these definitions are much smaller than the errors from typical measurements. But when figuring out the value through direct experimentation at the standard temperature, Rankine's definition is definitely better; it’s really hard to get precise values when the substance is close to undergoing a change in state, like going from water to ice. Observations taken around 60° F. were adjusted using Regnault's law for the specific heat of water, as mentioned earlier, which is represented by the formula.

c = 1 + 4

105
t + 9

107
t2

in which t denotes the temperature according to the Centigrade scale. According to this law, the mechanical equivalent would not be 0.2 of a foot pound greater at 5° C. (41° F.) than at 0° C. (32° F.); hence, if this law were correct, it would make no practical difference whether the temperature were at 0° C. or 5° C. This law makes the computed value at 32° F. about 0.95 of a foot pound less than that determined by experiment at 60° F.; whereas Rowland's experiments make it greater at 40° F. by more than four foot pounds, for the air thermometer. In determining a fixed value to be used for scientific purposes, it is necessary to fix the place, the thermometer, and the particular degree on the thermometer. The place may be known by its latitude if reduced to the level of the sea. The air thermometer agrees most nearly with that of the ideally perfect gas thermometer, while the mercurial thermometer differs very much from it in some cases. Thus, Regnault found that when the air thermometer indicated 630° F. above the melting point of ice (or 662° F.), the mercurial thermometer indicated 651.9° above the same point (683.9° F.), a difference of 22° F. It is apparent that the air thermometer furnishes the best standard. As for the particular degree on the scale to be used for the standard, it is apparent, from the observations above made, that the temperature corresponding to that at or near the maximum density of water is more desirable than that at the melting point of ice. The fact, also, that the specific heats at constant pressure and at constant volume are the same at the point of maximum density, as shown by theory, is an additional argument in favor of selecting this point for the standard. It thus appears that the solution of this problem, which appears simple and very definite by Mr. Hanssen's method, becomes intricate and, to a limited degree, indeterminate when subjected to the refinements of direct experiment. If the constants used by Hanssen are absolutely correct, then his result must be unquestioned; but since physical constants are subject to certain residual errors, one would as soon think of finding the specific heat of air at constant volume, by using the value of the mechanical equivalent as one of the elements, and trusting the result, as he would to trust to the computed value of the mechanical equivalent without subjecting it to the test of a direct experiment. We will, therefore, examine the constants used to see if they are the exact values of the quantities they represent.

in which t stands for the temperature on the Centigrade scale. According to this law, the mechanical equivalent wouldn't be 0.2 foot-pounds more at 5° C. (41° F.) than at 0° C. (32° F.); therefore, if this law were accurate, it wouldn't matter in practice whether the temperature was at 0° C. or 5° C. This law implies that the computed value at 32° F. is about 0.95 foot-pounds less than what experiments show at 60° F.; meanwhile, Rowland's experiments indicate it is greater at 40° F. by over four foot-pounds for the air thermometer. When establishing a fixed value for scientific purposes, it is essential to determine the location, the thermometer, and the specific degree on the thermometer. The location can be identified by its latitude if adjusted to sea level. The air thermometer aligns most closely with the ideally perfect gas thermometer, while the mercurial thermometer often shows greater discrepancies. For example, Regnault found that when the air thermometer read 630° F. above the melting point of ice (or 662° F.), the mercurial thermometer read 651.9° F. above the same point (683.9° F.), resulting in a difference of 22° F. Clearly, the air thermometer provides the best standard. Regarding which specific degree on the scale to use as a standard, it is evident from the previous observations that the temperature associated with or near the maximum density of water is preferable to that at the melting point of ice. Additionally, the fact that the specific heats at constant pressure and constant volume are the same at the maximum density point, as theory suggests, further supports choosing this point as the standard. This shows that the solution to this problem, which seems straightforward and well-defined using Mr. Hanssen's method, becomes complex and, to some extent, unclear when tested against direct experimentation. If the constants used by Hanssen are completely accurate, then his findings must be accepted; but since physical constants can have some residual errors, it would be just as questionable to determine the specific heat of air at constant volume using the mechanical equivalent as one of the elements and trust the outcome, as it would be to rely on the computed value of the mechanical equivalent without verifying it through direct experimentation. Therefore, we will review the constants used to determine whether they are the true values of the quantities they represent.

He says they are universally accepted as correct; and this may be true, when used for general purposes, and yet not be scientifically exact. He uses 0.2377 as the specific heat of air. This is the value, to four decimals, found by Regnault. Thus, Regnault gives for the mean value of the specific heat of air

He says they are widely regarded as correct; and this might be true when used for general purposes, but it may not be scientifically precise. He uses 0.2377 as the specific heat of air. This is the value, to four decimal places, found by Regnault. Thus, Regnault provides the average value of the specific heat of air

Between —30° C and + 10° C.       0.23771
"            0° C " 100° C.       0.23741
"            0° C " 200° C.       0.23751

And we know of no reason why one of these values should be used rather than another, except that the mean of a large range of temperatures may be more nearly correct than that of any other; and if this reason determines our choice, the number 0.2375 would be used instead of 0.2377. Although this difference is small, yet the former value would have reduced his result about 0.7 of a foot pound.

And we can't think of any reason why one of these values should be chosen over another, except that the average of a wide range of temperatures might be more accurate than any other. If this reason guides our choice, we would use 0.2375 instead of 0.2377. While this difference is minor, using the former value would have decreased his result by about 0.7 foot-pounds.

Again, he uses 0.1686 for the specific heat of air at constant volume. The value of this constant has never been found to any degree of accuracy by direct experiment, and we are still dependent upon the method established by La Place and Poisson, according to which the constant ratio of the specific heat of a gas at constant pressure to that at constant volume is found by means of the velocity of sound in the gas. The value of the ratio for air, as found in the days of La Place, was 1.41, and we have 0.2377 ÷ 1.41 = 0.1686, the value used by Clausius, Hanssen, and many others. But this ratio is not definitely known. Rankine in his later writings used 1.408, and Tait in a recent work gives 1.404, while some experiments give less than 1.4, and others more than 1.41.

Again, he uses 0.1686 for the specific heat of air at constant volume. This value has never been accurately determined through direct experimentation; we still rely on the method established by La Place and Poisson. According to this method, the constant ratio of the specific heat of a gas at constant pressure to that at constant volume is derived from the speed of sound in the gas. The ratio for air, as determined in La Place's time, was 1.41, and we have 0.2377 ÷ 1.41 = 0.1686, the value used by Clausius, Hanssen, and many others. However, this ratio is not definitively known. Rankine, in his later writings, used 1.408, and Tait in a recent work provides 1.404, while some experiments yield results below 1.4 and others above 1.41.

An error of one foot in a thousand in determining the velocity of sound will affect the third decimal figure one or two units. A small difference in the assumed weight of a cubic foot of air also affects the result. M. Hanssen gives 0.080743 pound as the weight at 32° F. under the pressure of one atmosphere; while Rankine gives 0.080728 pound. In my own computations I use 1.406 as a more probable value of the constant sought. This will give for the specific heat of air at constant pressure

An error of one foot in a thousand when measuring the speed of sound will impact the third decimal place by one or two units. A slight difference in the assumed weight of a cubic foot of air also affects the outcome. M. Hanssen states that the weight is 0.080743 pound at 32° F. under one atmosphere of pressure, whereas Rankine indicates it as 0.080728 pound. In my calculations, I use 1.406 as a more accurate estimate of the constant we're looking for. This will provide the specific heat of air at constant pressure.

0.2375 ÷ 1.406 = 0.1689

This is only 0.0003 of a unit greater than the value used by Hanssen, but it would have given him nearly 775, instead of 771.89.

This is only 0.0003 of a unit higher than the value used by Hanssen, but it would have given him nearly 775 instead of 771.89.

Again, he uses 491.4° F. for the absolute temperature of melting ice. The exact value of this constant is unknown; but the mean value as determined by Joule and Thomson, in their celebrated experiments with porous plugs, was 492.66° F. This value would slightly change his result. It will be seen from the above that a small change in the constants used may affect by several units the computed value of the mechanical equivalent. I have computed it, using 1.406 for the ratio of the specific heat of air at constant pressure to that at constant volume, 491.13° F. as the temperature of melting ice above the zero of the air thermometer, 26,214 feet for the height of a homogeneous atmosphere, and 0.2375 for the specific heat of air, and I find, by means of these constants, 778. If computed from the zero of the absolute scale, 492.66° F., I find 777 to the nearest integer. Recently I have used 778. If the value given by Rowland, about 783 according to the air thermometer at 39° F., should prove to be correct, it seems probable that the constant 1.406 used above would be reduced to about 1.403, or that the other constants must be changed by a small amount. The height of the homogeneous atmosphere used above, 26,214 feet, is the value used by Rankine as deduced from Regnault's figures, and only one foot less than the value used by Sir William Thomson; but the figures used by Mr. Hanssen give 26,210½ feet.

Once again, he uses 491.4° F. for the absolute temperature of melting ice. The exact value of this constant is unknown; however, the average value established by Joule and Thomson in their famous experiments with porous plugs was 492.66° F. This value would slightly alter his result. From the above, it can be seen that a small change in the constants used can impact the computed value of the mechanical equivalent by several units. I have calculated it using 1.406 for the ratio of the specific heat of air at constant pressure to that at constant volume, 491.13° F. as the temperature of melting ice above the zero of the air thermometer, 26,214 feet for the height of a homogeneous atmosphere, and 0.2375 for the specific heat of air, and I find, using these constants, 778. If calculated from the zero of the absolute scale, 492.66° F., I find 777 to the nearest integer. Recently, I have utilized 778. If Rowland's value, around 783 according to the air thermometer at 39° F., is confirmed to be correct, it seems likely that the constant 1.406 used above would be adjusted to about 1.403, or that the other constants would need to be changed slightly. The height of the homogeneous atmosphere used above, 26,214 feet, is the value used by Rankine based on Regnault's figures and is only one foot less than the value used by Sir William Thomson; however, the figures used by Mr. Hanssen indicate 26,210½ feet.

The method above called Hanssen's is really that of Dr. Mayer (the German professor), who in 1842 used it for determining the mechanical equivalent; but on account of erroneous data, the value found by him was much too small.

The method mentioned above, known as Hanssen's, actually comes from Dr. Mayer (the German professor), who used it in 1842 to determine the mechanical equivalent. However, due to incorrect data, the value he found was significantly too low.


ECONOMY TRIALS OF A NON-CONDENSING STEAM ENGINE—SIMPLE, COMPOUND, AND TRIPLE.1

By Mr. P. W. Willans, MICE

The author described a series of economy trials, non-condensing, made with one of his central valve triple expansion engines, with one crank, having three cylinders in line. By removing one or both of the upper pistons, the engine could be easily changed into a compound or into a simple engine at pleasure. Distinct groups of trials were thus carried out under conditions very favorable to a satisfactory comparison of results.

The author detailed a series of economy tests, non-condensing, conducted with one of his main valve triple expansion engines, which had one crank and three cylinders arranged in line. By taking out one or both of the upper pistons, the engine could be effortlessly converted into a compound or a simple engine as desired. Different sets of tests were therefore performed under conditions that were very conducive to a reliable comparison of results.

No jackets were used, and no addition had, therefore, to be made to the figures given for feed water consumption on that account. Most of the trials were conducted by the author, but check trials were made by Mr. MacFarlane Gray, Prof. Kennedy, Mr. Druitt Halpin, Professor Unwin, and Mr. Wilson Hartnell. The work theoretically due from a given quantity of steam at given pressure, exhausting into the atmosphere, was first considered.

No jackets were used, so there was no need to adjust the figures for feed water consumption because of that. Most of the tests were carried out by the author, but verification tests were performed by Mr. MacFarlane Gray, Prof. Kennedy, Mr. Druitt Halpin, Professor Unwin, and Mr. Wilson Hartnell. The theoretical work expected from a specific amount of steam at a certain pressure, discharged into the atmosphere, was the first focus.

By a formula deduced from the θ φ diagram of Mr. MacFarlane Gray, which agreed in results with the less simple formulas of Rankine and Clausius, the pound weight of steam of various pressures required theoretically per indicated horse power were ascertained. (See annexed table.)

By a formula derived from Mr. MacFarlane Gray's θ φ diagram, which matched the results of the more complex formulas from Rankine and Clausius, the theoretical pound weight of steam at various pressures needed per indicated horsepower was determined. (See the attached table.)

A description was then given of the main series of trials, all at four hundred revolutions per minute, of the appliances used, and of the means taken to insure accuracy. A few of the results were embodied in the table. The missing quantity of feed water at cut off, which, in the simple trials, rose from 11.7 per cent. at 40 lb. absolute pressure to nearly 30 per cent. at 110 lb. and at 90 lb. was 24.8 per cent., was at 90 lb. only 5 per cent. in the compound trials. In the latter, at 160 lb., it increased to 17 per cent., but, on repeating the trial with triple expansion, it fell to 5.46 per cent. or to 4.43 per cent. in another trial not included in the table.

A description was then provided of the main series of tests, all at four hundred revolutions per minute, of the equipment used, and of the methods implemented to ensure accuracy. A few of the results were included in the table. The missing amount of feed water at cut-off, which, in the simple tests, increased from 11.7 percent at 40 lb. absolute pressure to nearly 30 percent at 110 lb., and was 24.8 percent at 90 lb., was only 5 percent at 90 lb. in the compound tests. In those trials, at 160 lb., it rose to 17 percent, but when repeating the test with triple expansion, it dropped to 5.46 percent or to 4.43 percent in another trial not listed in the table.

On the other hand, from the greater loss in passages, etc., the compound engine must always give a smaller diagram, considered with reference to the steam present at cut-off, than a simple engine, and a triple a smaller diagram than a compound engine. Nevertheless, even at 80 lb. absolute pressure, the compound engine had considerable advantage, not only from lessened initial condensation, but from smaller loss from clearances, and from reducing both the amount of leakage and the loss resulting from it. These gains became more apparent with increasing wear. The greater surface in a compound engine had not the injurious effect sometimes attributed to it, and the author showed how much less the theoretical diagram was reduced by the two small areas taken out of it in a compound engine than by the single large area abstracted in a simple engine. The trials completely confirmed the view that the compound engine owed its superiority to reduced range of temperature. At the unavoidably restricted pressures of the triple trials, the losses due to the new set of passages, etc., almost neutralized the saving in initial condensation, but with increased pressure—say to 200 lb. absolute—there would evidently be considerable economy. The figures of these trials showed that the loss of pressure due to passages was far greater with high than with low pressure steam, and that pipes and passages should be proportioned with reference to the weight of steam passing, and not for a particular velocity merely.

On the other hand, because of greater loss in passages and so on, the compound engine will always show a smaller diagram, when considering the steam present at cut-off, compared to a simple engine, and a triple engine will show a smaller diagram than a compound engine. However, even at 80 lb. absolute pressure, the compound engine had significant advantages, not just from reduced initial condensation, but also from lower losses due to clearances, and by minimizing both the amount of leakage and the resulting losses. These benefits became more obvious as wear increased. The larger surface area in a compound engine didn’t have the harmful effect often claimed, and the author demonstrated how much less the theoretical diagram was reduced by the two small areas removed in a compound engine compared to the single large area taken out in a simple engine. The tests confirmed the idea that the compound engine's superiority came from a reduced temperature range. Under the necessarily limited pressures of the triple tests, the losses from the new set of passages nearly cancelled out the savings from initial condensation, but with higher pressure—say 200 lb. absolute—there would clearly be significant savings. The results of these tests indicated that the pressure loss due to passages was much greater with high-pressure steam than with low-pressure steam, and that pipes and passages should be sized according to the weight of steam flowing through them, rather than just for a specific velocity.

The author described a series of calorimetric tests upon a large scale (usually with over two tons of water), the results of which were stated to be very consistent. After comparing the dates of initial condensation in cases where the density of steam, the area of exposed surface, and the range of temperature were all variables, with other cases (1) where the density was constant and (2) where the surface was constant, the author concluded that, at four hundred revolutions per minute, the amount of initial condensation depended chiefly on the range of temperature in the cylinder, and not upon the density of the steam or upon the extent of surface, and that its cause was probably the alternate heating and cooling of a small body of water retained in the cylinder. The effect of water, intentionally introduced into the air cushion cylinder, corroborated the author's views, and he showed how small a quantity of water retained in the cylinder would account for the effects observed. At lower speeds surface might have more influence. The favorable economical effect of high rotative speed, per se, was very apparent.

The author described a series of large-scale calorimetric tests (usually involving more than two tons of water), which showed very consistent results. After comparing the initial condensation times in scenarios where steam density, exposed surface area, and temperature range varied with other cases (1) where the density was constant and (2) where the surface was constant, the author concluded that at four hundred revolutions per minute, the amount of initial condensation mainly depended on the temperature range in the cylinder, rather than the steam density or the surface area. He suggested that the cause was likely the alternating heating and cooling of a small amount of water held in the cylinder. The impact of water intentionally added to the air cushion cylinder supported his views, and he demonstrated how a small quantity of water in the cylinder could explain the observed effects. At lower speeds, the surface might have a greater influence. The positive economic effect of high rotational speed, per se, was very clear.

In a trial with a compound engine, with 130 lb. absolute pressure, the missing quantity at cut-off rose from 11.7 per cent. at 405 revolutions to 29.66 per cent. at 130 revolutions, the consumption of feed water increasing from 20.35 lb. to 23.67 lb. This saving of 14 per cent. was due solely to increase of speed. Similar trials had been made with a simple engine. In one simple trial at slow speed the missing quantity rose to 44.5 per cent. of the whole feed water.

In a test with a compound engine, at 130 lb. of absolute pressure, the missing amount at cut-off increased from 11.7% at 405 revolutions to 29.66% at 130 revolutions, while the feed water consumption went up from 20.35 lb. to 23.67 lb. This 14% saving was entirely due to the increase in speed. Similar tests had been conducted with a simple engine. In one simple trial at a slow speed, the missing amount rose to 44.5% of the total feed water.

Intended mean admission pressure (Lb.) 40 90 110 130 150 160 170
Simple, Compound, or Triple. S. S. C. S. C. C. C. T. C. T. T.
Actual mean admission pressure (Lb.) 40.88 92.65 87.54 106.3 109.3 130.6 149.9 151.9 158.5 158.1 172.5
Percentage ratio of actual mean pressure,
    referred to low pressure piston,
    to theoretical mean pressure
98.2 100 91.3 100.7 94.8 94.2 94.6 84.54 95.9 85.3 85.2
Indicated horse power 16.51 31.61 28.14 33.5 33 36.31 38.59 35.69 39.55 35.56 38.45
Feed water actually used per indicated H.P.H.—
     Simple (Lb.)
     Compound (Lb.)
     Triple (Lb.)
 
42.76
 
26.89
 
...
 
26
 
...
 
...
 
...
 
...
 
...
 
...
 
...
... ... 34.16 ... 21.37 20.35 19.45 ... 19.19 ... ...
... ... ... ... ... ... ... 19.68 ... 19.19 18.45
Steam required theoretically per 1 H.P.H. (Lb.) 34.67 19.24 19.86 17.9 17.65 16.25 15.23 15.16 14.87 14.9 14.36
Percentage efficiency 81.1 71.5 82.2 68.8 82.5 80 78.3 77 77.4 77.6 77.8
Percentage of feed water missing at cut off in high pressure cylinder ... ... ... ... ... ... ... 5.33 ... 6.84 5.01
Ditto high pressure cylinder ... ... 5 ... 9.5 11.7 15.1 14.84 17 12.06 15.33
Ditto low pressure cylinder 11.7 24.8 15.2 29.56 16.25 19.1 20.6 22.12 21.3 22.11 24.21
Percentage of feed water missing at end of stroke in low pressure cylinder 10.4 18.83 14.25 21.53 16.59 17.55 20.69 18.01 19.55 18.81 19.25

The author compared a series of compound trials, at different powers, with 130 lb. absolute pressure, and various ratios of expansion, with a series giving approximately the same powers at a constant ratio of expansion, but with varying pressures, being practically a trial of automatic expansion against throttling. Starting with 40 indicated horse power, 130 lb. absolute pressure, four expansions, and a consumption of 20.75 lb. of water, the plan of varying the expansion, as compared with throttling, showed a gain of about 7 per cent. at 30 indicated horse power, but of a very small percentage when below half power. If the engine had an ordinary slide valve, the greater friction, added to irregular motion, would probably neutralize the saving, while if the engine were one in which initial condensation assumed more usual proportions, the gain would be probably on the side of variable pressure. Even as it was, the diagrams showed that the missing quantity became enormously large as the expansion increased. Judging only by the feed water accounted for by the indicator, the automatic engine appeared greatly the more economical, but actual measurement of the feed water disproved this. The position of the automatic engine was, however, relatively more favorable when simple than when compound.

The author compared a series of compound trials at different power levels with 130 lb. absolute pressure and various expansion ratios against a series that had roughly the same power at a constant expansion ratio but different pressures, essentially testing automatic expansion versus throttling. Starting with 40 indicated horsepower, 130 lb. absolute pressure, four expansions, and a consumption of 20.75 lb. of water, the approach of varying the expansion compared to throttling showed about a 7 percent gain at 30 indicated horsepower, but the percentage was very small when below half power. If the engine had a standard slide valve, the increased friction along with irregular motion would likely offset the savings, while if the engine had a more typical range of initial condensation, the advantage would probably favor variable pressure. Even so, the diagrams indicated that the missing amount grew significantly larger as the expansion increased. Just based on the feed water accounted for by the indicator, the automatic engine seemed much more economical, but actual measurements of the feed water disproved this. However, the automatic engine's position was relatively more favorable when it was simple compared to when it was compound.

In conclusion, the author referred to a trial with a condensing engine, at 170 lb. absolute pressure, in which the feed water used was 15.1 lb., a result evidently capable of further improvement, and to an efficiency trial of a combined central valve engine and Siemens' dynamo, made for the Admiralty, at various powers. At the highest power the ratio of external electrical horse power to indicated horse power in the engine was 82.3 per cent. Taking the thermo-dynamic efficiency of the engine at 80 per cent., that of the combined apparatus would be nearly 66 per cent.

In conclusion, the author mentioned a test with a condensing engine, at 170 lb. absolute pressure, where the feed water used was 15.1 lb., which clearly has room for improvement. He also discussed an efficiency test of a combined central valve engine and Siemens' dynamo, conducted for the Admiralty, at different power levels. At the highest power, the ratio of external electrical horsepower to indicated horsepower in the engine was 82.3 percent. Considering the thermo-dynamic efficiency of the engine at 80 percent, that of the combined setup would be almost 66 percent.

Abstract of paper read before the Institution of Civil Engineers, March 13.

Abstract of paper presented to the Institution of Civil Engineers, March 13.


RAILWAY BRIDGE AT LACHINE.

The subject of our large illustration this week is a large steel bridge carrying the Central Pacific Railway over the St. Lawrence River at Lachine, near Montreal. The main features of this really magnificent structure are the two great channel spans, each 408 feet long. It will be noticed that the design combines, in a very ingenious manner, an upper and a lower deck structure, the railway track being laid on the top of the girders forming the side spans, and on the lower flanges of the channel spans, which are crossed by continuous girders, 75 feet deep, over the central pier, and supported by brackets as shown. The upper of our two engravings shows the method of constructing the principal spans, which were built outward from the side piers, while the work on the center pier was extended on each side to meet. It was built at the works of the Dominion Bridge Company, Montreal, from the design of Mr. C. Shaler Smith, the well-known American bridge engineer.—Engineering.

The main focus of our large illustration this week is a massive steel bridge that carries the Central Pacific Railway over the St. Lawrence River at Lachine, close to Montreal. The standout features of this truly impressive structure are the two large channel spans, each measuring 408 feet in length. You’ll notice that the design cleverly combines both an upper and lower deck structure, with the railway track placed on top of the girders that make up the side spans and on the lower flanges of the channel spans, which are supported by continuous girders that are 75 feet deep over the central pier and held up by brackets as shown. The upper of our two engravings displays how the main spans were constructed, with the spans being built outwards from the side piers, while the work on the central pier extended outwards on both sides to connect. This was built at the facilities of the Dominion Bridge Company in Montreal, designed by Mr. C. Shaler Smith, a well-known American bridge engineer.—Engineering.

Railway Bridge at Lachine.

IMPROVED SCREW PROPELLER.

While the last few years have seen great advances made in the designs of steamships and of their engines, little or nothing has been done in the way of improving the screw propeller. As a general rule it would appear to be taken for granted that no radical improvement could be made in the form of the propeller, although various metals have been introduced in its manufacture with the view of increasing its efficiency. For sea-going steamers, however, the shape remains the same, the variation chiefly relating to the number of blades employed. A striking departure from ordinary practice, however, has of late been made by Mr. B. Dickinson, who has invented a screw propeller which, on practical trial, has given an efficiency far in advance of the ordinary screw. This new propeller we illustrate here in Figs. C and D, while Fig. A shows an ordinary propeller. The Dickinson propeller illustrated has six blades, giving a surface of 30 square feet; it is right handed, and has pitch of 15 ft. and a diameter of 10 ft. 6 in. The ordinary screw propeller shown at Fig. A is right handed and two bladed, with a pitch at the boss of 13 ft. 6 in. and at the tip of 15 ft. It has a diameter of 10 ft. 9 in. and 32 square ft. of surface. The projected area looking forward is 22 square ft. and the projected area looking athwartship 22.84 square feet. The most graphic way of illustrating the principle of Mr. Dickinson's propeller is to take a two bladed propeller of the ordinary type as shown at Fig. A in the annexed cuts, and divide into three sections as in Fig. B, then move section No. 1 to the line position on the shaft of No. 3, and No. 3 to that of No. 1, No. 2 remaining stationary. The effect of this interchange will be that (having regard to the circle of rotation) No. 3, the rearmost section, will rotate in advance of No. 2, and No. 2 in advance of No. 1 (see Fig. C). By this arrangement the water operated on escapes freely astern from every blade—that from No. 1 passing in the wake of No. 2, while that from Nos. 2 and 1 passes in the wake of No. 3. Fig. D represents the blades with a wider spread as practically used. The advantages claimed by Mr. Dickinson for his propeller, and which are sufficiently important to be given in detail, are:

While the last few years have seen significant advancements in the designs of steamships and their engines, there has been little progress in improving the screw propeller. Generally, it seems accepted that no major improvements can be made to the propeller's design, although different metals have been used to enhance its efficiency. For ocean-going steamers, however, the shape remains unchanged, and variations mainly involve the number of blades used. A notable shift from standard practices has recently occurred thanks to Mr. B. Dickinson, who has created a screw propeller that, when tested, has shown efficiency that far surpasses the conventional screw. We illustrate this new propeller in Figs. C and D, while Fig. A displays a standard propeller. The Dickinson propeller shown here has six blades, providing a surface area of 30 square feet. It spins in a right-handed direction, has a pitch of 15 ft., and a diameter of 10 ft. 6 in. The usual screw propeller in Fig. A is also right-handed, has two blades, a pitch of 13 ft. 6 in. at the boss and 15 ft. at the tip, with a diameter of 10 ft. 9 in. and 32 square ft. of surface area. The projected area facing forward is 22 square ft., and the projected area across is 22.84 square feet. The clearest way to illustrate Mr. Dickinson's propeller's principle is by taking a two-bladed propeller of the traditional type as shown in Fig. A, dividing it into three sections as illustrated in Fig. B, and then moving section No. 1 to the position of No. 3 on the shaft and No. 3 to the position of No. 1, while No. 2 remains in place. This switching will result in No. 3, the rear section, rotating ahead of No. 2, and No. 2 rotating ahead of No. 1 (see Fig. C). With this configuration, the water affected by each blade flows freely behind them—water from No. 1 follows in the wake of No. 2, while the water from Nos. 2 and 1 follows in the wake of No. 3. Fig. D shows the blades with a wider spread as they are used in practice. The benefits that Mr. Dickinson claims for his propeller are significant enough to warrant elaboration.

Figs. A-D. Figs A-D.

1. That the blades of each section, when the vessel is in motion, necessarily cut solid, undisturbed water, each blade operating upon precisely the same quantity of water as an individual broad blade would do, though, of course, it parts with it in one-third of the time.

1. When the vessel is moving, the blades of each section cut through solid, undisturbed water, with each blade working on exactly the same amount of water as a single broad blade would, although it does so in one-third of the time.

2. That each sectional blade exerts the equivalent efficiency of the first or entering third portion of the breadth of an ordinary propeller blade, and that consequently the combined sections have greater effective power. It is now regarded by experts as an ascertained fact that the after or trailing portion of the broad blade is relatively non-effective as compared with the forward or entering portion.

2. Each sectional blade is as effective as the leading third of a regular propeller blade, which means the combined sections have greater overall power. Experts now agree that the trailing part of the wide blade is much less effective compared to the leading part.

3. When three blades are fitted, the spent water from No. 2 being delivered immediately in the wake of No. 3, and that from No. 1 in the wake of No. 2, has the effect of destroying or reducing to a minimum the back draught of sections Nos. 2 and 3, No. 1 alone being subject to this drawback. This is of greater importance than might at first thought appear, as in cases where there are three or four blades revolving in one plane, the water is drawn after the retreating blade, lessening the resistance to the face of the advancing one.

3. When three blades are in place, the water discharged from No. 2 directly follows No. 3, and the flow from No. 1 follows No. 2, which effectively reduces or nearly eliminates the backdraft affecting sections No. 2 and No. 3. Only No. 1 is impacted by this issue. This is more significant than it might initially seem, as in situations where three or four blades rotate in the same plane, the water is pulled along after the retreating blade, decreasing the resistance against the advancing blade.

4. That by the subdivision of the blades, as arranged spirally, the water passing through within the radius of the propeller has its resisting capacity more thoroughly worked out than is possible with any propeller whose blades are all on the same plane. This view is confirmed by the visibly increased rotation of the water in the wake of the vessel.

4. The spiral arrangement of the blades allows the water moving through the area around the propeller to be more effectively utilized than with any propeller that has blades all on the same plane. This perspective is supported by the noticeable increase in the rotation of the water behind the vessel.

5. That by broadening the blades or increasing the number of sections, the diameter of the propeller may be proportionately diminished without the sacrifice of engine power. This is often desirable with vessels of light draught, the complete immersion of the screw being at all times necessary to avoid waste of power.

5. By making the blades wider or adding more sections, the diameter of the propeller can be reduced proportionately without losing engine power. This is often beneficial for lightweight vessels, as keeping the screw fully submerged is crucial to prevent wasting power.

6. The propeller being made and fitted on the shaft in sections, all that is necessary in case of accident is to replace the broken section. This in many cases could be done afloat.

6. The propeller is being made and attached to the shaft in sections, so in case of an accident, all that's needed is to replace the broken section. In many cases, this could even be done while still on the water.

7. The blades being arranged to take their water at different planes, there is the greater certainty of one or other of the sections operating upon what is termed the water of friction. This is considered an advantage.

7. With the blades arranged to draw water at different levels, there’s a higher likelihood that at least one of the sections will interact with what’s known as the water of friction. This is seen as a benefit.

8. Where it is desirable, the blades of the different sections can be made of varying breadth or pitch.

8. If it's preferable, the blades of the different sections can be made with different widths or pitches.

9. The principle of division into two or more sections applies equally to two, three, or four bladed ordinary propellers.

9. The principle of dividing into two or more sections applies equally to ordinary propellers with two, three, or four blades.

10. The adoption of this principle does not entail any alteration or enlargement of the screw space or bay as usually provided.

10. Embracing this principle doesn't involve changing or expanding the screw space or bay as it's typically provided.

11. As a consequence of the freedom and rapidity with which the water operated upon escapes from the narrow blades, the depression at the stern of the vessel caused by the action of the ordinary propeller is greatly reduced.

11. Because of the freedom and speed with which the water flows through the narrow blades, the dip at the back of the ship caused by the regular propeller is significantly lessened.

12. The vibration caused by this propeller is so slight as to be hardly noticeable, thereby effecting a saving in the wear and tear of the engine and machinery. This may also be a consideration in promoting the comfort of passengers.

12. The vibration from this propeller is so minimal that it’s barely noticeable, which helps reduce wear and tear on the engine and machinery. This might also be important for making the passengers feel more comfortable.

From a practical and working point of view we take Mr. Dickinson's chief claims to be, in the first place, the yielding of a greater speed per power employed, or an economy in obtaining an equal speed; in the second, increased, rapidity in maneuvering and stopping a vessel; and in the third, a reduction of vibration. In order to put these claims to a practical and reliable comparative test, Messrs. Weatherley, Mead & Hussey, of Saint Dunstan's Hill, London, placed at the inventor's disposal two of their new steamers, the Herongate and the Belle of Dunkerque. These are in every respect sister boats, and were built in 1887 by Messrs. Short Brothers, and engined by Mr. John Dickinson, of Sunderland. The Herongate was fitted about four months ago with the largest propeller yet made on Mr. B. Dickinson's principle, the Belle of Dunkerque having an ordinary four-bladed propeller of the latest improved type. Every precaution was taken to place the two vessels on the same footing for the purpose of a comparative test, which was recently carried out. Both vessels previously to the trial were placed on the gridiron, cleaned and painted, their boilers opened out and scaled, their steam gauges independently tested, and both vessels loaded with a similar cargo of pitch, the only difference being that the Herongate carried 11 tons more dead weight and had one inch more mean draught than the Belle of Dunkerque, while the former had been running continuously for nine months against the latter's two and a half months. On the day of the trial the vessels were lying in the Lower Hope reach, and it was decided to run them over the measured mile there with equal pressure of steam. The order of running having been arranged, the Herongate got under way first, the Belle of Dunkerque following over the same course. Steaming down against tide, the Herongate is said to have come round with remarkable ease and rapidity, and in turning on either helm, whether with or against tide, to have shown a decided advantage. Equally manifest, it is stated, was the superiority shown in bringing up the vessel by reversing, when running at full speed, thus confirming the very favorable reports previously received by the owners from their captains since the Dickinson propeller was fitted to the Herongate. Those who were on board her state that the vibration was scarcely noticeable. From a statement submitted to us it is clear that the Herongate had the turn of the scale against her in dead weight and draught, vacuum, and diagrams taken, but notwithstanding (making allowance for one faulty run due to the variations in tide) she appears to have more than held her own in the matter of speed, with a saving of 4½ and 3¼ revolutions per minute at 140 lb. and 160 lb. steam pressure respectively. This is further confirmed by the results of a run made after the experiments were concluded, the two vessels being placed in line, and fairly started for a half hour's run over the flood with 150 lb. steam pressure. At the expiration of that time the Herongate was judged to be leading by at least half a length, her revolutions being 76, as against 80 in the Belle of Dunkerque. It was agreed by all present at these trials that the propeller had realized in full the three main working advantages claimed for it. This being the first Dickinson propeller fitted to a sea-going vessel of this size, it is quite within the limits of possibility that the present results may be improved upon in further practice. In any case we can but regard this propeller as a distinct and original departure in marine propulsion, and we congratulate Mr. Dickinson on his present success and promising future. Messrs. Weatherley, Mead & Hussey also deserve credit for their discernment, and for the spirited manner in which they have taken up Mr. Dickinson's ingenious invention. We understand that they are so satisfied with the results that they intend having one of their larger ocean-going steamers fitted with the Dickinson propeller.—Iron.

From a practical standpoint, Mr. Dickinson's main claims are, first, achieving greater speed for the power used, or a more efficient way to get the same speed; secondly, faster maneuvering and stopping of a vessel; and thirdly, reduced vibration. To test these claims reliably, Messrs. Weatherley, Mead & Hussey from Saint Dunstan's Hill, London, provided the inventor with two of their new steamers, the Herongate and the Belle of Dunkerque. Both boats are identical and were built in 1887 by Messrs. Short Brothers, with engines designed by Mr. John Dickinson from Sunderland. About four months ago, the Herongate was fitted with the largest propeller yet created using Mr. B. Dickinson's principle, while the Belle of Dunkerque had a standard four-bladed propeller of the latest improved design. Every effort was made to ensure both vessels were comparable for the test, which was conducted recently. Before the trial, both vessels were cleaned, painted, had their boilers inspected, steam gauges independently tested, and were loaded with the same cargo of pitch; the only difference being that the Herongate carried 11 tons more dead weight and had one inch more average draft than the Belle of Dunkerque, while the Herongate had been in continuous operation for nine months compared to the Belle's two and a half months. On the day of the trial, the vessels were positioned in the Lower Hope reach, and it was decided to run them over a measured mile with equal steam pressure. The order of running was established, with the Herongate starting first, followed by the Belle of Dunkerque. While steaming against the tide, the Herongate reportedly turned with remarkable ease and speed, showing a clear advantage when turning in either direction, regardless of the tide. It was also noted that the Herongate was superior in stopping by reversing while at full speed, confirming the positive reports received by the owners from their captains after the Dickinson propeller was installed. Those on board stated that the vibration was barely noticeable. According to a report submitted to us, it’s evident that the Herongate had disadvantages in terms of dead weight and draft, vacuum, and also from diagrams taken, but despite one faulty run caused by varying tides, she managed to maintain her speed, showing a saving of 4.5 and 3.25 revolutions per minute at 140 lb. and 160 lb. steam pressure, respectively. This was further supported by results from a run conducted after the trials, where both vessels were lined up for a half-hour run with 150 lb. steam pressure. At the end of this time, the Herongate was found to be leading by at least half a length, with her revolutions at 76 compared to the Belle of Dunkerque's 80. Everyone present at the trials agreed that the propeller fully achieved the three main operational advantages claimed for it. Since this is the first Dickinson propeller installed on a sea-going vessel of this size, it’s very possible that the current results could be improved upon in future use. Regardless, we see this propeller as a unique and original advancement in marine propulsion, and we congratulate Mr. Dickinson on his success and promising future. Messrs. Weatherley, Mead & Hussey also deserve recognition for their insight and the enthusiastic way they have embraced Mr. Dickinson's innovative invention. We understand they are so pleased with the results that they plan to fit one of their larger ocean-going steamers with the Dickinson propeller.—Iron.


IMPROVED DOBBY.

IMPROVED DOBBY. Enhanced Dobby.

At the Manchester Royal Jubilee Exhibition, Messrs. Butterworth & Dickinson, Burnley, showed Catlow's patent dobby, which is illustrated above, as applied to a strong calico loom. This dobby is a double lift one, thus obtaining a wide shed, and the use of two lattice barrels connected by gearing so that they both revolve in the same direction. The jack lever is attached to the vertical levers, the top and bottom catches being worked respectively by the two barrels, and connected with the ends of the levers. To each of these catches a light blade spring is attached, which insures them being sprung upon the top of the knife, and thereby obtaining a certain lift. A series of wooden jacks or levers are employed, so as to give a varying lift to the front and back healds, in this way keeping the yarn in even tension, and preventing slack sheds. The healds are drawn down by means of a series of levers adjoining one another, and worked by means of a rocking bar driven from the tappet shaft. When the shed is being formed, the jacks are pushed down until it is fully open, and the warp is thus drawn down with the same certainty as the upward movement is made.—Industries.

At the Manchester Royal Jubilee Exhibition, Messrs. Butterworth & Dickinson from Burnley showcased Catlow's patent dobby, illustrated above, which is applied to a sturdy calico loom. This dobby has a double lift, creating a wide shed and uses two lattice barrels connected by gears so that they both turn in the same direction. The jack lever is linked to the vertical levers, with the top and bottom catches activated respectively by the two barrels, and connected to the ends of the levers. Each catch has a light blade spring attached, ensuring they spring up onto the top of the knife, thus providing a certain lift. A series of wooden jacks or levers are used to give a variable lift to the front and back healds, maintaining even tension on the yarn and preventing slack sheds. The healds are lowered using a series of interconnected levers, operated by a rocking bar driven from the tappet shaft. As the shed is formed, the jacks are pushed down until it is fully open, allowing the warp to be drawn down as reliably as the upward movement is made.—Industries.


[United States Consular Reports. Special Issue No. 10.]

SULPHUR MINES IN SICILY.

By Phillip Carroll, U. S. Consul, Palermo.

Sulphur, or brimstone, is a hard, brittle substance of various colors, from brilliant yellow to dark brown, without smell when cool, of a mild taste, and burns with a pale blue flame, emitting pungent and suffocating fumes. Its specific gravity is from 1.9 to 2.1.

Sulfur, or brimstone, is a hard, brittle substance that comes in various colors, ranging from bright yellow to dark brown. It doesn’t have a smell when cool, has a mild taste, and burns with a pale blue flame, producing strong and choking fumes. Its specific gravity ranges from 1.9 to 2.1.

Sulphur exists more or less in all known countries, but the island of Sicily, it is thought, is the only place where it is produced on a large scale, and consequently that island appears to command the market. Small quantities have been found in the north of Italy, the Grecian Archipelago, Russia, Austria, Poland, France, Spain, eastern shores of Egypt, Tunis, Iceland, Brazil, Central America, and the United States. Large quantities are said to exist in various countries of Asia, but it is understood to be impracticable to utilize the same, consequent upon the distance from any commercial port and the absence of rail or other roads.

Sulfur is found in more or less all known countries, but Sicily is believed to be the only place where it's produced on a large scale, which gives the island a strong hold on the market. Small amounts have been discovered in northern Italy, the Greek Archipelago, Russia, Austria, Poland, France, Spain, the eastern shores of Egypt, Tunisia, Iceland, Brazil, Central America, and the United States. It is said that large quantities exist in various Asian countries, but it's considered impractical to use them due to the distance from any commercial port and the lack of railways or other roads.

Sulphur is of two kinds, one of which is of volcanic emanation, the other being closely allied to sedimentary rocks. The latter is found in Sicily, on the southern and central portions of the island. Mount Etna, situated in the east, seems to exert no influence in the formation of brimstone. There are various hypotheses relative to its natural formation. Dr. Philip Swarzenburg attributes it to the emanations of sulphur vapor expelled from metallic matter existing in the earth, consequent upon the fire in the latter, while Professors Hoffman and Bischoff ascribe it to the decomposition of sulphureted hydrogen. Hoffman believes the sulphureted hydrogen must have passed through the fissures of stratified rocks, but Bischoff is of opinion that the sulphureted hydrogen must have been the result of the decomposition of sulphate of lime in the presence of organic matter. The theory of others is that sulphur owes its origin to the combination of lacustrine deposits with vegetable matter, and others again suppose that it is due to the action of the sea upon animal remains. The huge banks of rock salt often met with in the vicinity of sulphur mines, and which in some places stretch for a distance of several miles, seem to indicate that the sea has worked its way into the subsoil. Fish and insects, which are frequently found in strata of tripoli, which lie under sulphur beds, induce the belief that lakes formerly existed in Sicily.

Sulfur comes in two types: one from volcanic sources and the other closely related to sedimentary rocks. The latter is found in Sicily, particularly in the southern and central parts of the island. Mount Etna, located in the east, doesn't seem to play a role in the formation of sulfur. There are different theories regarding its natural formation. Dr. Philip Schwarzenburg suggests it's caused by sulfur vapor released from metallic material in the earth, due to the heat within. Meanwhile, Professors Hoffman and Bischoff attribute it to the breakdown of hydrogen sulfide. Hoffman thinks that hydrogen sulfide must have traveled through cracks in layered rocks, whereas Bischoff believes it resulted from the decomposition of gypsum in the presence of organic material. Others theorize that sulfur originates from the combination of lake deposits and plant matter, while some suggest it comes from the sea's effect on animal remains. The large deposits of rock salt often found near sulfur mines, which can extend for miles in some areas, seem to suggest that the sea has penetrated the underground layers. Fish and insects commonly found in tripoli layers below sulfur beds support the idea that lakes once existed in Sicily.

The following is a list of the various strata which form part of the crust of the earth in Sicily, according to Professor Mottura, an Italian geologist:

The following is a list of the different layers that make up the earth's crust in Sicily, according to Professor Mottura, an Italian geologist:

Pliocene.—Sandstone; coarse calcareous rock; marl.

Pliocene.—Sandstone; coarse limestone; marl.

Upper Miocene.—Calcareous marl; gypsum, etc.; sulphur embedded in calcareous limestone; silicious limestone; tripoli, containing fossils of fish, insects' eggs, etc.

Upper Miocene.—Calcareous marl; gypsum, etc.; sulfur found in calcareous limestone; siliceous limestone; tripoli, containing fossils of fish, insect eggs, etc.

Middle Miocene.—Sandstone containing quartz, intercalated with marl of a saltish taste.

Middle Miocene.—Sandstone with quartz, mixed with marl that has a salty flavor.

Lower Miocene.—Rock salt; blue marl, containing petroleum and bitumen; flintstone; ferruginous clay, mixed with aragonite and bituminous schists; ferruginous and silicious sandstone.

Lower Miocene.—Rock salt; blue marl, containing oil and bitumen; flint; iron-rich clay, mixed with aragonite and bituminous shales; iron-rich and siliceous sandstone.

Eocene.—Limestone, containing diaspores and shells.

Eocene.—Limestone with diaspores and shells.

At times one or another of the strata disappears, while the order of some is slightly reversed on account of the broken state of the crust. Upon the whole, however, the above has been generally observed in the various mines by the author referred to.

At times, one or more of the layers disappears, and the order of some is slightly reversed because the crust is broken. Overall, though, the above has generally been observed in various mines by the author mentioned.

Sulphur mines have been operated in Sicily over three hundred years, but until the year 1820 its exportation was confined to narrow limits. At present the number of mines existing in Sicily is about three hundred, nearly two hundred of which, being operated on credit, are, it is understood, destined to an early demise. It is said that there are about 30,000,000 tons of sulphur in Sicily at present, and that the annual production amounts to about 400,000 tons. If this should be true, taking the foregoing as a basis, the supply will become exhausted in about seventy-five years.

Sulfur mines have been operating in Sicily for over three hundred years, but until 1820, their export was limited. Currently, there are about three hundred mines in Sicily, nearly two hundred of which are being operated on credit and are expected to close down soon. It's reported that there are around 30,000,000 tons of sulfur in Sicily right now, with an annual production of about 400,000 tons. If this is accurate, based on these figures, the supply will run out in about seventy-five years.

In 1819 a law was passed in Italy, which is still in force, governing mining in Sicily, which provides that should a land owner discover ore in his property he would be the owner thereof, and should have the right to mine, operate, or rent the property to others for that purpose, but if he should decline to operate his mines or to rent them to others to be operated, the state would rent them on its own account.

In 1819, a law was enacted in Italy that is still in effect, regulating mining in Sicily. This law states that if a landowner discovers ore on their property, they will own it and have the right to mine it, operate it, or lease it to others for that purpose. However, if they choose not to operate their mines or rent them out, the state will lease them on its own behalf.

Royalties vary from 12 to 45 per cent. They are paid according to the quality of the ore and the facilities for producing sulphur; 25 per cent. may, however, be taken as an average. There is a land tax of 36 per cent. of the net income, which is usually paid by the owners and lessees of the mines, in proportion to the quantity of sulphur which they produce. The export duty is 10 lire per ton. All mines are inspected by government officials once a year, and the owners are required to furnish the state with plans of the works and their progress, with a view to insure the safety of the workmen and to ascertain the extent of the property.

Royalties range from 12% to 45%. They're paid based on the quality of the ore and the facilities for producing sulfur, but 25% can be considered an average. There's a land tax of 36% on the net income, usually paid by the mine owners and lessees, proportional to the amount of sulfur they produce. The export duty is 10 lire per ton. All mines are inspected by government officials once a year, and the owners must provide the state with plans of the operations and their progress to ensure the safety of the workers and to determine the extent of the property.

Those who rent their mines receive from 10 to 40 per cent. of the sulphur produced. Leases are valid for such period as the contracting parties may stipulate therein. The general limit, however, is nine years. The average lease is 25 per cent., 40 per cent. being paid only when the mines are very favorably situated and the production good. Some lessees prefer paying a considerable sum in cash in advance, at the beginning of the term of the lease, and giving 15 or 20 per cent. in sulphur annually thereafter, instead of a higher percentage.

Those who lease their mines receive between 10% to 40% of the sulfur produced. Leases are valid for the period that both parties agree upon. However, the general maximum is nine years. The average lease is 25%, with 40% being paid only when the mines are in a very good location and production is high. Some lessees prefer to pay a significant amount in cash upfront at the start of the lease term and provide 15% or 20% of sulfur annually afterward, rather than a higher percentage.

The external indications of the presence of sulphur are the appearance of gypsum and sulphurous springs. These are indubitable signs of the presence of sulphur, and when discovered the process resorted to here, in order to reach the sulphur, is to bore a hole sufficiently large to admit a man, after which steps are constructed in the passage in order to facilitate the workmen in going to and fro. These steps extend across the passage, and are about 25 centimeters high and 35 broad. The inclination of the holes or passages varies from 30 to 50 degrees. Upon attaining the depth of several meters water is often met with, and in such considerable quantity that it is impossible to proceed. Hence it becomes necessary to either pump the water out or retreat in order to bore elsewhere. It is often necessary to bore several passages in order to discover the ore or seam of sulphur. When, however, it has been discovered the passages are made to follow its direction, whether upward or downward. As the direction of seams is in most cases irregular, that of the passages or galleries is likewise. Where the ore is rich and the matrix yielding, the miners break it by means of pick-axes and pikes, but when such is not the case gunpowder is resorted to, the ore in this case being carried to the surface by boys. The miners detach the ore from the surrounding material, and the cavities which ensue in consequence assume the appearance of vast caves, which are here and there supported by pillars of rock and ore in order to keep them from falling or giving way. In order to strengthen the galleries sterile rock is piled upon each side and cemented with gypsum. In extensive mines, however, these supports and linings are too weak, and not infrequently, as a result, the galleries and caverns give way, occasionally causing considerable havoc among the miners. Sulphur is found from the surface to a depth of 150 meters. The difficulties met with in operating mines are numerous, and among the greatest in this category are water, land slides, irregularity of seam, deleterious gases, hardness of rocks and matrices. Of these difficulties, water is the most frequently met with. Indeed, it is always present, and renders the constant use of pumps necessary. At one time miners were allowed to dig where they pleased so long as sulphur was extracted, the consequence being that in groups of mines, the extent and direction of which being unknown to their respective owners, one mine often fell into or upon another, thus causing destruction to life and property. It was largely for this reason, it is understood, that the government determined to require owners and lessees of mines to furnish plans thereof to proper authority, and directed that official inspection of the mines should be made at stated periods. In order to comply with the decree of the government it became necessary to employ mining engineers to draw the plans, etc., and those employed were generally foreigners. In the system of excavation described no steam power is employed. Pumping is performed by means of primitive wooden hand pumps, and when sufficient ore has been collected it is conveyed on the backs of boys to the surface—a slow, costly, and difficult procedure. This system may, however, be suitable to small mines, but in large mines there is no economy in hand labor; indeed, much is lost in time and expense by it. For this reason steam has been introduced into the larger and more important mines. The machinery employed is a hoisting apparatus, with a drum, around which a coil is wound, with the object of hoisting and lowering trucks in vertical shafts. Steam pumps serve to extract the water. The force of the hoisting apparatus varies from 15 to 50 horse power. The fuel consumed is English and French coal, the former being preferred, as it engenders greater heat. The cost of a ton of coal at the wharf is $4.40, whereas in the interior of the island it costs about $10. The shafts or pits are made in the ordinary way, great care being taken in lining them with masonry in order to guard against land slides. In level portions of the country vertical shafts are preferred, but where the mine is situated upon a hill a debouch may often be found below the sulphur seam, when an inclined plane is preferred, the ore being placed in trucks and allowed to run down the plane on rails until it reaches the exterior of the mine, where it suddenly and violently stops, and as a result the trucks are emptied of their load, when they are drawn up the plane to be refilled; and thus the process goes on indefinitely. In these mines a gutter is made in the inclined plane which carries off the water, thus dispensing with the necessity of a pump and the requisites to operate it. The galleries and inclined shafts are lined with beams of pine or larch, which are brought hither from Sardinia, as Sicily possesses very little timber. The mines are illuminated by means of iron oil lamps, the wicks of which are exposed. The lamps are imported from Germany. In certain cases an earthenware lamp, made on the island, and said to be a facsimile of those used by the Phœnicians, is employed. This lamp is made in the shape of a small bowl. It is filled with oil and a wick inserted, which hangs or extends outward, and is thus ignited, the flame being exposed to the air. Safety lamps are unknown, and those described are generally secure. Few explosions take place—only when confined carbonic hydrogen is met with in considerable quantities, and when the ventilation is not good. In this case the mine is easily ignited, and once on fire may burn for years. The only practical expedient for extinguishing the fire is to close all inlets and outlets in order to shut off the air. This, however, is difficult and takes time. Notwithstanding the closing of communications, the gases escape through the fissures and openings which obtain everywhere, and the ingress of air makes it next to impossible to extinguish the fire; hence it burns indefinitely or until the mine is exhausted. Occasionally the burning of a mine results beneficially to its owners, in that it dispenses with the necessity of smelting, and produces natural, refined sulphur.

The external signs of sulphur presence include gypsum formations and sulphur springs. These are clear indicators that sulphur is nearby, and when found, the method used to access it involves boring a hole large enough for a person to enter. After that, steps are built in the passage to help workers move easily. These steps run across the passage and are about 25 centimeters high and 35 centimeters wide. The angles of the holes or passages range from 30 to 50 degrees. After digging down several meters, they often encounter water in such large amounts that they can't continue. So, they must either pump the water out or move to a different place to bore a hole. It often takes multiple passages to find the ore or sulphur seam. Once it’s located, the passages are extended along the seam, whether it goes up or down. Since the direction of the seams is usually irregular, so are the passages or tunnels. In areas rich in ore with a yielding matrix, miners break it apart using pickaxes and pikes; however, if that’s not effective, they use gunpowder, and boys carry the ore to the surface. The miners detach the ore from the surrounding material, creating large cavities that resemble expansive caves, some of which are supported by pillars of rock and ore to prevent collapse. To reinforce the tunnels, waste rock is piled on both sides and cemented with gypsum. However, in larger mines, these supports can be insufficient, and it’s not uncommon for tunnels and caverns to collapse, sometimes leading to significant harm to the miners. Sulphur can be found from the surface down to a depth of 150 meters. The challenges faced in mining are numerous, with the most serious being water, landslides, irregular seams, harmful gases, and the hardness of rocks and matrices. Among these, water is the most common issue. It is almost always present, necessitating the constant use of pumps. At one time, miners were allowed to dig wherever they wanted as long as they extracted sulphur, which led to situations where different mines intersected unknowingly, causing accidents and destruction. Because of this, the government mandated that mine owners and lessees provide plans of their mines to the appropriate authorities and stipulated that official inspections should occur regularly. To fulfill this government requirement, it was necessary to hire mining engineers to create the plans, and most of those hired were foreigners. The mining method described here doesn’t use steam power. Water is pumped out using basic hand pumps, and once enough ore is gathered, it is carried on the backs of boys to the surface— a slow, expensive, and challenging process. This method may work for small mines, but in larger operations, labor isn’t efficient; significant time and costs can be lost due to it. Because of this, steam power has been introduced in the larger and more important mines. The machinery used includes a hoisting system with a drum around which a cable is wound to lift and lower trucks in vertical shafts. Steam pumps are used to remove water. The hoisting system's power ranges from 15 to 50 horsepower. The fuel used is English and French coal, with English coal being preferred for its higher heat output. A ton of coal costs $4.40 at the wharf, but about $10 on the island's interior. The shafts or pits are typically constructed with great care to ensure they’re lined with masonry to prevent landslides. In flat areas, vertical shafts are preferred, but in hilly regions, an inclined plane below the sulphur seam is often used, allowing ore to be placed in trucks and rolled down the slope on rails until it exits the mine, where it halts abruptly, emptying the trucks, which are then pulled back up the incline to be refilled, and the cycle continues. In these mines, a channel is formed in the incline to drain water, eliminating the need for pumps and their operating requirements. The tunnels and inclined shafts are reinforced with beams of pine or larch, which are brought from Sardinia, as there is limited timber in Sicily. The mines are lit with iron oil lamps with exposed wicks, which are imported from Germany. Occasionally, a locally made earthenware lamp, resembling those the Phoenicians used, is utilized. This bowl-shaped lamp is filled with oil with a wick inserted that extends outward, igniting the exposed flame. Safety lamps are not used, but those described are generally secure. Few explosions occur—usually only when confined carbonic hydrogen accumulates in large quantities and ventilation is poor. In such cases, the mine can easily catch fire, and if it does, it may burn for years. The only practical way to extinguish the fire is to close all openings to cut off the air supply. However, this is challenging and time-consuming. Even after sealing the areas, gases can leak through fissures and openings, and the influx of air makes it nearly impossible to put out the fire; thus it may burn indefinitely or until the mine is depleted. Sometimes, a burning mine can actually be beneficial for its owners by eliminating the need for smelting and producing naturally refined sulphur.

Galleries in extent are usually 1.20 by 1.80 meters, and when ore is not found and it becomes necessary to extend the galleries, laborers are paid in accordance with the progress they may make and the character of the rock, earth, etc., through which it may be necessary to cut, as follows:

Galleries are typically 1.20 by 1.80 meters, and when ore is not found and it becomes necessary to extend the galleries, workers are paid based on the progress they make and the type of rock, soil, etc., that they need to cut through, as follows:

Silicious limestone, 60 lire per meter; daily progress, 0.20 meter.

Silicious limestone, 60 euros per meter; daily progress, 0.20 meters.

Gypsum, 50 lire per meter; daily progress, 0.30 meter.

Gypsum, 50 lira per meter; daily progress, 0.30 meters.

Marl, 30 lire per meter; daily progress, 0.50 meter.

Marl, 30 euros per meter; daily progress, 0.50 meter.

Clay, 15 lire per meter; daily progress, 1 meter.

Clay, 15 euros per meter; daily progress, 1 meter.

Laborers working in the ore are paid 4.30 lire per ton. This includes digging, extracting, and illumination. In some mines, however, the laborers are paid when the sulphur is fused and ready for exportation. One ton of sulphur, or its equivalent (say from 40 to 50 lire), is the amount generally paid. In mines where this system obtains the administration is only responsible for their maintenance. Each miner produces on an average about 1½ tons of ore daily, and when the works are not more than 40 meters in depth he employs one boy to assist him, two boys when they reach 60 meters, and three when under 100 meters. These boys are from seven to sixteen years of age, and are paid from 0.85 to 1.50 lire per day by the miner who employs them. They carry from 1,000 to 1,500 pounds of ore daily, or in from six to eight hours. The food consumed by miners is very meager, and consists of bread, oil, wine, or water; occasionally cheese, macaroni, and vegetables are added to the above.

Laborers working in the ore are paid 4.30 lire per ton. This covers digging, extracting, and lighting. In some mines, however, the laborers are paid when the sulfur is melted and ready for export. One ton of sulfur, or its equivalent (about 40 to 50 lire), is the typical payout. In mines where this system is in place, the management is only responsible for their upkeep. Each miner produces about 1½ tons of ore daily, and when the depth of the mine is not more than 40 meters, he employs one boy to help him; two boys when they reach 60 meters, and three when it's under 100 meters. These boys are between seven and sixteen years old and are paid between 0.85 and 1.50 lire per day by the miner who employs them. They carry between 1,000 and 1,500 pounds of ore daily, in about six to eight hours. The food that miners eat is very limited and consists of bread, oil, wine, or water; sometimes cheese, macaroni, and vegetables are also included.

Mining laborers generally can neither read nor write, and when employed in mines distant from habitations or towns, live and sleep therein, or in the open air, depending on the season or the weather. In a few mines the laborers are, however, provided with suitable dwelling places, and a relief fund is in existence for the succor of the families of those who die in the service. This fund is greatly opposed by the miners, from whose wages from 1 to 2 per cent. is deducted for its maintenance. In the absence of a fund of this character, the sick or infirm are abandoned by their companions and left to die. Generally miners are inoffensive when fairly dealt with. They are said to be indolent and dishonest as a rule. The managers of mines receive from 3,000 to 5,000 lire per annum; chief miners from 1,500 to 2,500 lire; surveyors, 700 to 1,000 lire; and weighers and clerks, from 1,000 to 2,000 lire per annum. The total number of mining laborers in Sicily is estimated at about 25,000.

Mining workers generally can't read or write, and when working in mines far from towns or homes, they live and sleep there or outside, depending on the season or weather. In a few mines, however, workers are provided with suitable housing, and there’s a relief fund established to help the families of those who die on the job. This fund is strongly opposed by the miners, as 1 to 2 percent is deducted from their wages to maintain it. Without this type of fund, sick or injured workers are often abandoned by their peers and left to die. Generally, miners are harmless when treated fairly. They are often considered lazy and dishonest overall. Mine managers earn between 3,000 and 5,000 lire per year; chief miners make between 1,500 and 2,500 lire; surveyors earn 700 to 1,000 lire; and weighers and clerks make between 1,000 and 2,000 lire annually. The total number of mining workers in Sicily is estimated to be around 25,000.

The ore for fusion of the first grade as to yield contains from 20 to 25 per cent. of sulphur, that of the second grade from 15 to 20 per cent., and of the third grade 10 to 15 per cent. The usual means adopted for extracting sulphur from the ore is heat, which attains the height of 400 degrees Centigrade, smelting with the kiln, which in Sicilian dialect is called a "calcarone." The "calcarone" is capable of smelting several thousand tons of ore at a time and is operated in the open air. Part of the sulphur is burned in the process of smelting in order to liquefy the remainder. "Calcaroni" are situated as closely to the mouth of a shaft as possible, and if practicable on the side of a hill, in order that when the process of smelting is complete, the sulphur may run down the hill in channels prepared for the purpose. The shop of a "calcarone" is circular and the floor has an inclination of from 10 to 15 degrees. A design of a "calcarone" is herewith inclosed. The circular wall is made of rude stone work, cemented together with gypsum. The thickness of the wall at the back is 0.50 meter, and from this it gradually becomes thicker until in front, where it is 1 meter, when the diameter is to be 10 meters. In front of the thickest part of the wall an opening is left, measuring 1.20 meters high and 0.25 meter broad.

The ore for first-grade fusion contains between 20 to 25 percent sulfur, the second grade has 15 to 20 percent, and the third grade has 10 to 15 percent. The common method used to extract sulfur from the ore is heat, which reaches up to 400 degrees Celsius, through smelting with a kiln, known in Sicilian dialect as a "calcarone." The "calcarone" can smelt several thousand tons of ore at once and is operated outdoors. Part of the sulfur burns during the smelting process to liquefy the rest. "Calcaroni" are located as close to the mouth of a shaft as possible, and ideally on the side of a hill, so when the smelting is finished, the sulfur can flow down the hill through channels made for that purpose. The setup of a "calcarone" is circular with the floor sloping at an angle of 10 to 15 degrees. A design of a "calcarone" is included here. The circular wall is built from rough stonework, held together with gypsum. The wall thickness at the back is 0.50 meters, gradually increasing to 1 meter at the front, where the diameter is 10 meters. In front of the thickest part of the wall, there is an opening measuring 1.20 meters high and 0.25 meters wide.

Through this opening the liquid sulphur flows. Upon each side of this opening two walls are built at right angles with the circular wall, in order to strengthen the front of the kiln. These walls are 80 centimeters thick each and are roofed. A door is hinged to these walls, thus forming a small room in front of each kiln in which the keeper thereof resides from the commencement to the termination of the flow of sulphur. The inclined floor of the kiln is made of stone work and is covered with "ginesi," the name given to the refuse of a former process of smelting. The stone work is 20 centimeters thick, and the "ginesi" covering 25 centimeters, which gradually becomes thicker as it approaches its lowest extremity. The front part of the circular wall is 3.50 meters high and the back 1.80 meters. The interior of the wall is plastered with gypsum in order to render it impermeable.

Through this opening, liquid sulfur flows. On each side of this opening, two walls are built at right angles to the circular wall to strengthen the front of the kiln. Each wall is 80 centimeters thick and has a roof. A door is attached to these walls, creating a small room in front of each kiln where the keeper stays from the start to the end of the sulfur flow. The inclined floor of the kiln is made of stone and is covered with "ginesi," the term used for the waste from a previous smelting process. The stonework is 20 centimeters thick, and the "ginesi" covering is 25 centimeters thick, gradually increasing as it reaches the lowest point. The front part of the circular wall stands 3.50 meters high, while the back is 1.80 meters. The inside of the wall is plastered with gypsum to make it impermeable.

The cost of a "calcarone" of about 500 tons capacity is 800 lire. The capacity varies from 40 to 5,000 tons, or more, depending upon circumstances. If a mine is enabled to smelt the whole year round, the smaller "calcaroni," being more easily managed, are preferred; the inverse is the case as to the larger "calcaroni," when this is impracticable. When a "calcarone" is situated within 100 meters of a cereal farm, its operation is prohibited by law during the summer, lest the fumes of the sulphur should destroy the crop.

The cost of a "calcarone" with a capacity of about 500 tons is 800 lire. The capacity can range from 40 to over 5,000 tons, depending on the situation. If a mine can operate all year long, the smaller "calcaroni," which are easier to handle, are preferred; the opposite is true for the larger "calcaroni" when continuous operation isn't feasible. When a "calcarone" is located within 100 meters of a cereal farm, its operation is prohibited by law during the summer to prevent sulfur fumes from damaging the crops.

When, however, the distance is greater from the farm or farms than 100 meters, smelting is permitted; but should any damage ensue to the crops as a result of the fumes, the owners of the "calcaroni" are required to liquidate it. Therefore the mines which are favorably situated smelt the entire year, and employ "calcaroni" of from 40 to 500 tons, as there is less risk of a process failing, which occasionally happens, and for the reason that the ore can be smelted as soon as it is extracted; whereas, when kilns or "calcaroni" are situated within or adjacent to the limit adverted to, they can only be operated five or six months in the year, consequent upon which the ore is necessarily stacked up all through the summer or until such time as smelting may be commenced without endangering the crops, when it becomes necessary to use "calcaroni" whose capacity amounts to several thousand tons. As intimated, these large "calcaroni" are not so manageable as those of smaller dimensions, and as a result many thousands of tons of sulphur are lost in the process of smelting, besides perhaps the loss of an entire year in labor. Again, the ore deteriorates or depreciates when long exposed to the air and rain, all of which, when practicable, render the kilns or "calcaroni" of the smaller capacity more advantageous and lucrative to those operating sulphur mines in Sicily. Smelting with a "calcarone" of 200 tons capacity consumes thirty days, one of 800 tons 60 days, and with a "calcarone" of 2,000 tons capacity from 90 to 120 days are consumed.

When the distance from the farm or farms is more than 100 meters, smelting is allowed. However, if any damage occurs to the crops due to the fumes, the owners of the "calcaroni" must compensate for the loss. Consequently, mines that are well-located can smelt all year and use "calcaroni" ranging from 40 to 500 tons since there’s less chance of a smelting process failing, which can sometimes happen. This is also because the ore can be smelted immediately after extraction. On the other hand, when kilns or "calcaroni" are located within or very close to the specified limit, they can only be operated for five or six months each year. As a result, the ore has to be stored through the summer until smelting can begin without risking the crops, necessitating the use of larger "calcaroni" with capacities of several thousand tons. As mentioned, these large "calcaroni" are less manageable than the smaller ones, resulting in significant losses of sulfur during the smelting process, possibly wasting an entire year of labor. Additionally, the ore deteriorates when exposed to air and rain for too long, making smaller kilns or "calcaroni" more beneficial and profitable for those running sulfur mines in Sicily whenever possible. Smelting with a "calcarone" that has a capacity of 200 tons takes thirty days, one with 800 tons takes 60 days, and a "calcarone" with a capacity of 2,000 tons takes between 90 to 120 days.

In loading or filling the "calcaroni," the larger blocks of ore are placed at the bottom as well as against the mouth, in order to keep the lower part of the kiln as cool as possible with a view of preventing the liquid sulphur from becoming ignited as it passes down to where it makes its exit, etc. The blocks of ore thus first placed in position are, for obvious reasons, the most sterile. After the foundation is thoroughly laid the building of the "pile" is proceeded with, the larger blocks being placed in the center to form, as it were, the backbone of the pile; the smaller blocks of ore are arranged on the outside of these and in the interstices. The shape or form of the pile when completed is similar to a truncated cone, and when burning the kiln looks like a small volcano. When the kiln has been filled with ore, the whole is covered with ginesi with a view of preventing the escape of the fumes. The ore is then ignited by means of bundles of straw, impregnated or saturated with sulphur, being held above the thin portion of the top of the kiln, which is at once closed with ginesi, and the "calcarone" is left to itself for about a week. During the burning process the flames gradually descend, and the sulphur contained in the ore is melted by the heat from above. In about seven or eight days sulphuric fumes and sublimed sulphur commence to escape, when it becomes necessary to add a new coat of ginesi to the covering and thus prevent the destruction of vegetation by the sulphur fumes. The mouth of the kiln, which has been left open in order to create a draught, is closed up about this time with gypsum plaster. When the sulphur is all liquefied it finds its way to the most depressed part of the kiln, and there, upon encountering the large sterile blocks, quite cold, already referred to, solidifies. It is again liquefied by means of burning straw, whereupon an iron trough is inserted into a mouth made in the kiln for the purpose, and the reliquefied sulphur runs into it, from which it is immediately collected into wooden moulds, called "gadite," and which have been kept cool by being submerged in water. Upon its becoming thoroughly cool the sulphur is taken out of the moulds referred to, and is now in solid blocks, each weighing about 100 weight. Two of these blocks constitute a load for a mule, and cost from 4 to 5 francs.

In loading or filling the "calcaroni," the larger blocks of ore are placed at the bottom and against the entrance to keep the lower part of the kiln as cool as possible, preventing the liquid sulfur from igniting as it flows down to its exit. The initially placed blocks of ore are, for obvious reasons, the least contaminated. Once the foundation is set, the "pile" is constructed with the larger blocks forming the center, acting like the backbone of the pile; the smaller blocks of ore are arranged around these and in the gaps. The completed pile resembles a truncated cone, and during firing, the kiln looks like a small volcano. After filling the kiln with ore, it’s covered with ginesi to prevent fumes from escaping. The ore is then ignited using bundles of straw soaked in sulfur, held above the thin top of the kiln, which is immediately closed with ginesi, leaving the "calcarone" to burn for about a week. As it burns, the flames gradually move downwards, melting the sulfur in the ore with the heat from above. After about seven or eight days, sulfuric fumes and sublimed sulfur start to escape, necessitating a new layer of ginesi to protect vegetation from the sulfur fumes. The mouth of the kiln, initially left open for airflow, is then sealed with gypsum plaster. Once all the sulfur is liquefied, it flows to the lowest part of the kiln and encounters the large, cold sterile blocks, where it solidifies. It’s then liquefied again using burning straw, and an iron trough is inserted into a hole made in the kiln for this purpose, allowing the reliquefied sulfur to flow into it, from where it’s immediately collected into wooden molds called "gadite," kept cool by being submerged in water. Once thoroughly cooled, the sulfur is removed from the molds and is now in solid blocks, each weighing about 100 pounds. Two of these blocks make a load for a mule and cost between 4 to 5 francs.

The above is the result when the operation succeeds; but this is not always the case. At times the sulphur becomes solidified before it reaches the mouth of the kiln, because of the heat not being sufficient to keep it liquid in its passage thereto, and other misfortunes not within control, and consequent upon the use of the larger kilns, or "calcaroni."

The above is what happens when the operation works; but this isn’t always true. Sometimes the sulfur solidifies before it gets to the mouth of the kiln because the heat isn’t enough to keep it liquid on the way there, along with other issues that can’t be controlled, which happen because of using the larger kilns, or “calcaroni.”

When the sulphur ceases to run from the kiln, the process is complete. The residue is left to cool, which consumes from one to two months. The cooling process could be accomplished in much less time by permitting the air to enter the kiln, but this would be destructive to vegetation, and even to life, consequent upon the fumes of the sulphur. The greatest heat at a given time in a kiln is calculated to be above 650 degrees Centigrade—that is, at the close of the process. This enormous heat is generally allowed to waste, whereas it is understood it could be utilized in many ways. A gentleman of the name of Gill is understood to have invented a recuperative kiln, which will, if generally adopted, utilize the heat of former processes named. A ton of ore containing about 25 per cent. of sulphur yields 300 pounds of sulphur. This is considered a good yield. When it yields 200 pounds it is considered medium, and poor when only 75 pounds. Laborers are paid 0.40 lire per ton for loading and unloading kilns, and from thirty to forty hands are employed at a time. The keeper of a kiln receives from 2 to 2.50 lire per day.

When the sulfur stops flowing from the kiln, the process is done. The leftover material is left to cool, which takes about one to two months. The cooling could be done much faster by allowing air into the kiln, but that would harm plants and even threaten life because of the sulfur fumes. The highest temperature in a kiln can reach over 650 degrees Celsius at the end of the process. This huge heat is usually wasted, but it could be used in various ways. A man named Gill is said to have invented a recuperative kiln that, if widely used, would make use of the heat from previous processes. A ton of ore with about 25 percent sulfur produces 300 pounds of sulfur, which is considered a good yield. If it produces 200 pounds, it's seen as medium, and only 75 pounds is regarded as poor. Laborers earn 0.40 lire per ton for loading and unloading kilns, with around thirty to forty workers employed at a time. The kiln keeper earns between 2 to 2.50 lire per day.

Notwithstanding the "calcarone" has many defects, it is the simplest and cheapest mode of smelting, and is preferred here to any other system requiring machinery and skilled labor to operate it.

Notwithstanding the "calcarone" has many flaws, it is the simplest and most affordable way of smelting, and is preferred here over any other system that requires machinery and skilled labor to run it.

The following are the principal furnaces in use here: Durand's; Hirzel; Gill and Kayser's system of fusion; Conby Bollman process; Thomas steam process of smelting; and Robert Gill's recuperative kilns.

The main furnaces currently in use here are: Durand's; Hirzel; Gill and Kayser's fusion system; Conby Bollman process; Thomas steam smelting process; and Robert Gill's recuperative kilns.

There are seven qualities or grades of sulphur, viz.:

There are seven types or categories of sulfur, namely:

1. Sulphur almost chemically pure, of a very bright and yellow color.

1. Sulfur that is nearly chemically pure, with a very bright yellow color.

Second Best.—Slightly inferior to the first quality; bright and yellow.

Second Best.—A little lower in quality than the best; bright and yellow.

Second Good.—Contains 4 to 5 per cent. of earthy matter, but is of a bright yellow.

Second Good.—Contains 4 to 5 percent of earthy matter, but is bright yellow.

Second Current.—Dirty yellow, containing more earthy matter than that last named.

Second Current.—Dirty yellow, with more earthy material than the one just mentioned.

Third Best.—Brownish yellow; this tint depends on the amount of bitumen which it contains.

Third Best.—Brownish yellow; this color depends on the amount of bitumen it has.

Third Good.—Light brown, containing much extraneous matter.

Third Good.—Light brown, with a lot of impurities.

Third Current.—Brown and coarse.

Third Current.—Rough and coarse.

These qualities are decided by color, not by test. The difference of price is from 3 to 10 francs per ton. Manufacturers prefer the third best, because of its containing more sulphuric acid and costing less than the sulphur of better quality.

These qualities are determined by color, not by testing. The price difference ranges from 3 to 10 francs per ton. Manufacturers favor the third best because it has more sulfuric acid and is cheaper than the higher quality sulfur.

Sulphur is conveyed to the seaboard by rail, in carts, or on mules or donkeys. Conveyance by cart, mule, or donkey is only resorted to when the distance is short or from mines to railroad stations. The tariff in the latter case is understood to be 1 lire per ton per mile. The railroad tariff is 0.12 per ton per kilometer; but it is contemplated, it is understood, to reduce this to 7 centimes in a short time. The price per ton of sulphur is as follows:

Sulfur is transported to the coast by train, in carts, or on mules or donkeys. Using a cart, mule, or donkey is only done for shorter distances, especially from mines to train stations. The rate for that is typically 1 lira per ton per mile. The train rate is 0.12 per ton per kilometer, but it's expected that this will soon be reduced to 7 centimes. The price per ton of sulfur is as follows:

At Porto At At
Grade.            Empedocle.    Licata.     Catania.  
Lire. Lire. Lire.
Second best 86.60 87.00 90.70
Second good 84.42 84.50 90.30
Second current     83.90 83.90 88.40
Third best 79.00 79.90 86.90
Third good 77.80 77.80 83.00
Third current 76.80 76.70

Sulphur free on board, brokerage, shipment, export duty, and all other expenses included, costs 20 lire per ton in excess of the above prices. Nearly all the sulphur exported from Palermo emanates from the Lercara mines, in the province of Palermo, the price per ton being as follows: first quality, 91.60 lire; second quality, 88.40. Sulphur is usually conveyed in steamers to foreign countries from Sicilian ports. The average freight per ton to New York is about as follows: From Palermo, 8.70 lire; from Catania, 13.50 lire; from Girgenti, 16 lire. An additional charge of 2.50 lire is made when the sulphur may be destined for other ports in the United States.

Sulfur free on board, brokerage, shipment, export duty, and all other expenses included, costs 20 lire per ton more than the prices mentioned above. Nearly all the sulfur exported from Palermo comes from the Lercara mines, in the province of Palermo, with the price per ton being as follows: first quality, 91.60 lire; second quality, 88.40 lire. Sulfur is usually shipped in steamers to foreign countries from Sicilian ports. The average shipping cost per ton to New York is approximately: From Palermo, 8.70 lire; from Catania, 13.50 lire; from Girgenti, 16 lire. An additional fee of 2.50 lire applies when the sulfur is headed to other ports in the United States.

Liebig once said that the degree of civilization of a nation and its wealth could be seen in its consumption of sulphuric acid. Now, although Italy produces immense quantities of sulphur, it cannot, on account of the scarcity of fuel, and other obvious reasons perhaps, compete with certain other countries in the manufacture and consumption of sulphuric acid.

Liebig once stated that the level of civilization in a nation and its wealth could be measured by its consumption of sulfuric acid. While Italy produces large amounts of sulfur, it struggles to compete with some other countries in the production and use of sulfuric acid due to a lack of fuel and other apparent reasons.

Sulphur is employed in the manufacture of sulphuric acid, and the latter serves in the manufacture of sulphate of soda, chloridic acid, carbonate of soda, azodic acid, ether, stearine candles, purification of oils in connection with precious metals and electric batteries. Nordhausen's sulphuric acid is employed in the manufacture of indigo. Sulphate of soda is employed in the manufacture of artificial soda, glassware, cold mixtures, and medicines. Carbonate of soda is used in the manufacture of soap, bleaching wool, coloring and painting tissues, and in the manufacture of fine crystal ware and the preparation of borax. Chloric acid is used in the preparation of chlorides with bioxide of manganese, and with chlorides in the preparation of hypochlorides of lime, known in commerce under the name of bleaching powder, and improperly called chloride of lime, which is used as a disinfectant in contagious diseases, in bleaching stuffs, and in the manufacture of paper from vegetable fibers, and in the manufacture of gelatine extracted from bones, as well as in fermenting molasses and in the manufacture of sugar from beet root. Sulphur is also used in the preparation of gunpowder and oil of vitriol, and in the manufacture of matches and cultivation of the vine.

Sulfur is used to make sulfuric acid, which is then utilized in the production of sodium sulfate, hydrochloric acid, sodium carbonate, azodic acid, ether, stearin candles, and for purifying oils related to precious metals and electric batteries. Nordhausen's sulfuric acid is used to produce indigo. Sodium sulfate is used to make artificial soda, glassware, cold mixtures, and medicines. Sodium carbonate is utilized in soap making, bleaching wool, dyeing and painting fabrics, as well as in the production of fine glassware and the preparation of borax. Hydrochloric acid is used to prepare chlorides with manganese dioxide and with chlorides to create hypochlorites of lime, commonly known as bleaching powder, which is incorrectly referred to as chloride of lime. It is used as a disinfectant for contagious diseases, in the bleaching of materials, in papermaking from plant fibers, and in the production of gelatin extracted from bones, as well as in fermenting molasses and in sugar production from beetroot. Sulfur is also used in making gunpowder, sulfuric acid, matches, and in grape cultivation.

In the year 1838 the Neapolitan government granted a monopoly to a French company for the trade in sulphur. By the terms of the agreement the producers were required to sell their sulphur to the company at certain fixed prices, and the latter paid the government the sum of $350,000 annually in consideration of this requirement. This, however, was not a success, and tended to curtail the sulphur industry, and the government, discovering the agreement to be against its interests, annulled it, and established a free system of production, charging an export tax per ton only. At that time sulphuric acid was derived exclusively from sulphur. Hence the demand from all countries was great, and the prices paid for sulphur were high. It was about this period that the sulphur industry was at its zenith. The monopoly having been abolished, every mine did its utmost to produce as much sulphur as possible, and from the export duty exacted by the government there accrued to it a much larger revenue than that which it received during the period of the monopoly. The progress of science has, however, modified the state of things since then, as sulphur can now be obtained from pyrite or pyrite of iron. This discovery immediately caused the price of sulphur to fall, and the great demand therefore correspondingly ceased. In England, at the present time, it is understood that two-thirds of the sulphuric acid used is manufactured from pyrites. The decrease in prices caused many of the mines to suspend operations, and as a result the sulphur remained idle in stock. In 1884 an association was formed at Catania with a view to buying up sulphur thus stored away at the mines and various ports at low prices, and store it away until a favorable opportunity should present itself for the sale thereof. This had the effect of increasing the prices of sulphur in Sicily for some time, and the producers, discovering that the methods of the association increased the foreign demand for their produce as well as its prices, exported it directly themselves, thus breaking up the association referred to, as it was no longer a profitable concern.

In 1838, the Neapolitan government gave a monopoly to a French company for the trade in sulfur. According to the agreement, producers had to sell their sulfur to the company at fixed prices, and in return, the company paid the government $350,000 each year. However, this was not successful and ended up harming the sulfur industry. The government, realizing the agreement was not in its best interest, canceled it and put in place a free production system, only charging an export tax per ton. At that time, sulfuric acid was made exclusively from sulfur, so there was high demand worldwide and sulfur prices were high. This was when the sulfur industry was thriving. With the monopoly gone, every mine tried to produce as much sulfur as possible, and the export taxes collected by the government brought in more revenue than it had during the monopoly period. However, advances in science have changed the situation since then, as sulfur can now be sourced from pyrite or iron pyrite. This discovery led to a drop in sulfur prices and a corresponding decrease in demand. Currently, in England, it's estimated that two-thirds of the sulfuric acid used is made from pyrites. The price drop forced many mines to halt operations, leaving sulfur stockpiled. In 1884, an association was formed in Catania to buy up the excess sulfur stored at the mines and various ports at low prices, holding onto it until the market improved. This increased sulfur prices in Sicily for a while, but producers soon realized that the association's methods were driving up foreign demand and prices. They started exporting the sulfur directly themselves, which ultimately led to the association's dissolution, as it became unprofitable.

The railroad system, which in later years has placed the most important parts of Sicily in communication with the seaboard, has been most beneficial to the sulphur industry. A great saving has been made in transporting it to the ports. This was formerly (as stated) accomplished by carts drawn by mules at an enormous expense, as the roads were wretched, and unless some person of distinction contemplated passing over them, repairs were unknown.

The railroad system, which in later years has connected the key areas of Sicily with the coast, has greatly benefited the sulfur industry. A significant amount has been saved on transporting it to the ports. Previously, this was done using mule-drawn carts at a huge cost, as the roads were in terrible condition, and repairs were rare unless someone important planned to travel over them.

Palermo, March 20, 1888.

Palermo, March 20, 1888.


AN AUTOMATIC STILL.

By T. Maben.

The arrangement here described is one that may readily be adapted to, and is specially suited for, the old fashioned stills which are in frequent use among pharmacists for the purpose of distilling water. The idea is extremely simple, but I can testify to its thorough efficiency in actual practice. The still is of tinned copper, two gallon capacity, and the condenser is the usual worm surrounded with cold water.

The setup described here is easy to adapt and is particularly suitable for the old-fashioned stills that pharmacists often use for distilling water. The concept is very simple, but I can confirm its effectiveness in real use. The still is made of tinned copper with a two-gallon capacity, and the condenser is the typical worm surrounded by cold water.

The overflow of warm water from the condenser is not run into the waste pipe as in the ordinary course, but carried by means of a bent tube, A, B, C, to the supply pipe of the still. The bend at B acts as a trap, which prevents the escape of steam.

The excess warm water from the condenser isn't directed into the waste pipe as usual but is instead channeled through a bent tube, A, B, C, to the supply pipe of the still. The bend at B serves as a trap that stops the steam from escaping.

AUTOMATIC STILL.

The advantages of this arrangement are obvious. It is perfectly simple, and can be adapted at no expense. It permits of a continuous supply of hot water to the still, so that the contents of the latter may always be kept boiling rapidly, and as a consequence it condenses the maximum amount of water with the minimum of loss of heat. If the supply of water at D be carefully regulated, it will be found that a continuous current will be passing into the still at a temperature of about 180° F., or, if practice suggest the desirability of running in the water at intervals, this can be easily arranged. It is necessary that the level at A should be two inches or thereabout higher than the level of the bend at C, otherwise there may not be sufficient head to force a free current of water against the pressure of steam. It will also be found that the still should only contain water to the extent of about one-fourth of its capacity when distillation is commenced, as the water in the condenser becomes heated much more rapidly than the same volume is vaporized. By this expedient a still of two gallons capacity will yield about half a dozen gallons per day, a much greater quantity than could ever be obtained under the old system, which required the still to be recharged with cold water every time one and a half gallons had been taken off.

The benefits of this setup are clear. It's super straightforward and can be adapted at no cost. It allows for a constant supply of hot water to the still, ensuring that its contents can always stay boiling quickly, which leads to the maximum amount of water being condensed with minimal heat loss. If the water supply at D is carefully controlled, there will be a continuous flow into the still at around 180° F. Alternatively, if it's better to let the water come in at intervals, that can be easily arranged. The level at A needs to be about two inches higher than the level at the bend at C; otherwise, there may not be enough pressure to push the water against the steam. Also, the still should only have about one-fourth of its capacity filled with water when distillation starts, as the water in the condenser heats up much faster than the same volume can be vaporized. With this method, a two-gallon still can produce about six gallons a day, which is significantly more than what the old system could achieve, where the still had to be recharged with cold water every time one and a half gallons were removed.

The objection to all such continuous or automatic arrangements is, of course, that the condensed water contains all the free ammonia that may have existed in the water originally, but it is only in cases where the water is exceptionally impure that this disadvantage will become really serious. The method here outlined has, no doubt, occurred to many, and may probably be in regular use, but not having seen any previous mention of the idea, I have thought that it might be useful to some pharmacists who prepare their own distilled water.—Phar. Jour.

The concern with all these ongoing or automatic systems is that the collected water holds onto all the free ammonia that may have been in the original water, but this issue only becomes significant in situations where the water is particularly unclean. The method described here has likely been considered by many and is probably already in regular use, but since I haven’t seen any previous mention of this idea, I thought it might be helpful for some pharmacists who make their own distilled water.—Phar. Jour.


COTTON SEED OIL.

"Cotton seed oil," said Mr. A.E. Thornton, of the Atlanta mills, "is one of the most valuable of oils because it is a neutral oil, that is, neither acid nor alkali, and can be made to form the body of any other oil. It assimilates the properties of the oil with which it is mixed. For instance, olive oil. Cotton seed oil is taken and a little extract of olives put in. The cotton oil takes up the properties of the extract, and for all practical purposes it is every bit as good as the pure olive oil. Then it is used in sweet oil, hair oil, and, in fact, in nearly all others. A chemist cannot tell the prepared cotton oil from olive oil except by exposing a saucerful of each, and the olive oil becomes rancid much quicker than the cotton oil. The crude oil is worth thirty cents a gallon, and even as it is makes the finest of cooking lard, and enters into the composition of nearly all lard."

"Cotton seed oil," said Mr. A.E. Thornton of the Atlanta mills, "is one of the most valuable oils because it is neutral, meaning it’s neither acid nor alkali, and can be blended with any other oil. It takes on the properties of the oil it’s mixed with. For example, if you combine it with olive oil, the cotton seed oil absorbs the characteristics of the olive extract, making it practically just as good as pure olive oil. It’s used in sweet oil, hair oil, and almost all other types. A chemist can't distinguish between the processed cotton oil and olive oil unless they expose samples of each, as the olive oil goes bad much faster than the cotton oil. The crude oil sells for thirty cents a gallon and, as it is, it makes excellent cooking lard and is found in nearly all lard products."

A visit to the mills showed how the oil is made. From the platform where the seed is unloaded it is thrown into an elevator and carried by a conveyor—an endless screw in a trough—to the warehouse. Then it is distributed by the conveyor uniformly over the length of the building—about 200 feet. The warehouse is nearly half filled now, and thousands and thousands of bushels are lying in store. Another elevator carries the seed up to the "sand screen." This is a revolving cylinder made of wire cloth, the meshes being small enough to retain the seed, which are inside the cylinder, but the sand and dirt escape. Now the seeds start down an inclined trough. There is something else to be taken out, and that is the screws and nails and rocks that were too large to be sifted out with the sand and dirt. There is a hole in the inclined trough, and up through that hole is blown a current of air by a suction fan. If it were not for the fan, the cotton seed, rocks, nails, and all would fall through. The current keeps up the cotton seed, and they go on over, but it is not strong enough to keep up the nails and pebbles, and they fall through. Now the seed, free of all else, is carried by another elevator and endless screw conveyor to the "linter." This is really nothing more than a cotton gin with an automatic feed.

A visit to the mills showed how the oil is made. From the platform where the seed is unloaded, it’s tossed into an elevator and transported by a conveyor—an endless screw in a trough—to the warehouse. Then it's distributed evenly along the length of the building—about 200 feet. The warehouse is nearly half full now, and thousands of bushels are in storage. Another elevator takes the seed up to the "sand screen." This is a revolving cylinder made of wire mesh, with openings small enough to keep the seeds inside the cylinder, while the sand and dirt escape. Now the seeds start down an inclined trough. There’s more to remove, like screws, nails, and rocks that were too big to be filtered out with the sand and dirt. There’s a hole in the inclined trough, and a current of air is blown up through that hole by a suction fan. Without the fan, the cotton seed, rocks, nails, and everything else would just drop through. The airflow keeps the cotton seed afloat, allowing it to pass over, but it’s not strong enough to lift the nails and pebbles, so they fall through. Now, the seeds, cleared of all debris, are carried by another elevator and endless screw conveyor to the "linter." This is really just a cotton gin with an automatic feed.

"HULLER" AND "HEATERS."

Then the seed is carried to the "huller," where it is crushed or ground into a rough meal about as coarse as the ordinary corn "grits." The next step is to separate the hulls from the kernels, all the oil being in the kernel, so the crushed seed is carried to the "separator." This is very much on the style of a sand screen, being a revolving cylinder of wire cloth. The kernels, being smaller than the broken hulls, fall through the broken meshes, and upon this principle the hull is separated and carried direct to the furnace to be used as fuel. The kernels are ground as fine as meal, very much as grist is ground, between corrugated steel "rollers," and the damp, reddish colored meal is carried to the "heater."

Then the seed is taken to the "huller," where it is crushed or ground into a rough meal that's about as coarse as regular corn "grits." The next step is to separate the hulls from the kernels, since all the oil is in the kernel. So, the crushed seed is moved to the "separator." This works a lot like a sand screen; it’s a revolving cylinder made of wire mesh. The kernels, being smaller than the broken hulls, fall through the gaps in the mesh. This way, the hulls are separated and sent straight to the furnace to be used as fuel. The kernels are then ground as fine as meal, similar to how grist is ground, between corrugated steel "rollers," and the damp, reddish meal is sent to the "heater."

The "heater" is one iron kettle within another, the six inch steam space between the kettles being connected direct with the boilers. There are four of these kettles side by side. The meal is brought into this room by an elevator, the first "heater" is filled, and for twenty minutes the meal is subjected to a "dry cook," a steam cook, the steam in the packet being under a pressure of forty-five pounds. Inside the inner kettle is a "stirrer," a revolving arm attached at right angles to a vertical shaft. The stirrer makes the heating uniform, and the high temperature drives off all the water in the meal, while the involatile oil all remains.

The "heater" consists of one iron kettle inside another, with a six-inch steam space between them that connects directly to the boilers. There are four of these kettles lined up next to each other. The meal is brought into this room by an elevator, the first "heater" is filled, and for twenty minutes the meal is subjected to a "dry cook," then a steam cook, with the steam in the packet maintained at a pressure of forty-five pounds. Inside the inner kettle is a "stirrer," which is a rotating arm that is attached at a right angle to a vertical shaft. The stirrer ensures that the heating is even, and the high temperature evaporates all the water in the meal while keeping the non-volatile oil intact.

In five minutes the next heater is filled, in five minutes the next, etc.

In five minutes, the next heater is filled, in five minutes the next one, and so on.

Now there are four "heaters," and as the last heater is filled—at the end of twenty minutes—the first heater is emptied. Then at the end of five minutes the first heater is filled, and the one next to it is emptied, and the rotation is kept up, each heater full of meal being "dry-cooked" for twenty minutes.

Now there are four "heaters," and as the last heater is filled—after twenty minutes—the first heater is emptied. Then, after five minutes, the first heater is filled again, and the one next to it is emptied, maintaining the rotation, with each heater full of meal being "dry-cooked" for twenty minutes.

Corresponding to the four heaters are four presses. Each press consists of six iron pans, shaped like baking pans, arranged one above the other, and about five inches apart. The pans are shallow, and around the edge of each is a semicircular trough, and at the lowest point of the trough is a funnel-shaped hole to enable the oil to run from one pan to the next lowest, and from the lowest pan to the "receiving tanks" below.

Corresponding to the four heaters are four presses. Each press consists of six iron pans, shaped like baking pans, stacked one above the other, and about five inches apart. The pans are shallow, and around the edge of each pan is a semicircular trough, with a funnel-shaped hole at the lowest point of the trough. This setup allows the oil to flow from one pan to the next lowest one, and from the lowest pan to the "receiving tanks" below.

PRESSING OUT THE OIL.

As soon as a "heater" is ready to be emptied, the meal is taken out and put into six hair sacks, corresponding to the six pans in the press. There are six hair mats about one foot wide and six long, one side of each being coated with leather. The hair mat is about an inch thick. Now the hair sack, containing ten and a half to eleven pounds of heated steaming meal, is placed on one end of the mat, and the meal distributed so as to make a pad or cushion of uniform thickness. The pad of meal is not quite three feet long, a foot wide, and three inches thick, and the hair mat is folded over, sandwiching the pad and leaving the leather coating of the pad outside. In this form the six loads are put into the six pans, and by means of a powerful hydraulic press the pans are slowly pressed together. The oil begins trickling out at the side, slowly at first, and then suddenly it begins running freely. The pressure on the "loads" is 350 tons. After being pressed about five minutes, the pressure is eased off and the "loads" taken out. What had been a mushy pad three inches thick is a hard, compact cake about three-quarters of an inch thick, and the sack is literally glued to the cake. The crude oil has a reddish muddy color as it runs into the tanks.

As soon as a "heater" is ready to be emptied, the meal is removed and placed into six hair sacks, corresponding to the six pans in the press. There are six hair mats about one foot wide and six feet long, with one side of each coated in leather. The hair mat is about an inch thick. Now, the hair sack, containing ten and a half to eleven pounds of heated steaming meal, is positioned on one end of the mat, and the meal is spread out to create a pad or cushion of uniform thickness. The pad of meal is just under three feet long, a foot wide, and three inches thick, and the hair mat is folded over, encasing the pad and leaving the leather side exposed. In this state, the six loads are placed into the six pans, and using a powerful hydraulic press, the pans are slowly pressed together. The oil begins to trickle out from the side, initially slowly, then suddenly begins to flow freely. The pressure on the "loads" is 350 tons. After being pressed for about five minutes, the pressure is reduced and the "loads" are removed. What was once a mushy pad three inches thick is now a hard, compact cake approximately three-quarters of an inch thick, and the sack is practically glued to the cake. The crude oil has a reddish muddy color as it flows into the tanks.

To one side were lying great heaps of sacks of yellowish meal—the cakes which have been broken and ground up into meal. That, as explained above, forms the body of all fertilizers. The following is a summary of the work for the eight months' season at the Atlanta mills:

To one side were piles of sacks filled with yellowish meal—the cakes that have been broken down and ground into meal. That, as mentioned earlier, makes up the main component of all fertilizers. Below is a summary of the work for the eight-month season at the Atlanta mills:

Fifteen thousand tons of seed used give:

Fifteen thousand tons of seed used give:

Fifteen million pounds of hull.

15 million pounds of hull.

Ten million three hundred and thirty-one thousand two hundred and fifty pounds of meal.

10,331,250 lbs of meals.

Four million six hundred and sixty-eight thousand seven hundred and fifty pounds of oil.

Four million six hundred sixty-eight thousand seven hundred fifty pounds of oil.

Three hundred thousand pounds of lint cotton.

Three hundred thousand pounds of cotton lint.

The meal is worth at the rate of $6 for 700 pounds, or $88,603.58.

The meal costs $6 for 700 pounds, which totals $88,603.58.

The oil is worth thirty cents a gallon, or seven and a half pounds, or $186,750.

The oil is priced at thirty cents a gallon, which is seven and a half pounds, or $186,750.

The lint is worth $18,000, making a total of $293,353, and that doesn't include the 15,000,000 pounds of hull.—Atlanta Constitution.

The lint is valued at $18,000, bringing the total to $293,353, and that doesn't factor in the 15,000,000 pounds of hull.—Atlanta Constitution.


MANUFACTURE OF PHOTOGRAPHIC SENSITIVE PLATES.

Quite recently Messrs. Marion & Company, London, began on their own account to manufacture sensitive photographic plates by machinery, and the operations are exceedingly delicate, for a single minute air bubble or speck of dust on a plate may mar the perfection of a picture. Their works for the purpose at Southgate were erected in the summer of 1886, and were designed throughout by Mr. Alexander Cowan.

Quite recently, Marion & Company in London started producing sensitive photographic plates using machinery, and the process is very delicate because even a tiny air bubble or speck of dust on a plate can ruin a picture. Their facility in Southgate was built in the summer of 1886 and was entirely designed by Mr. Alexander Cowan.

Fig. 1. Fig. 1.

Buildings of this kind have to be specially constructed, because some of the operations have to be carried on in the absence of daylight, and in that kind of non-actinic illumination which does not act upon the particular description of sensitive photographic compound manipulated. Glass and other materials have therefore to pass from light to dark rooms through double doors or double sliding cupboards made for the purpose, and the workshops have to be so placed in relation to each other that the amount of lifting and the distance of carriage of material shall be reduced to a minimum. Moreover, the final drying of sensitive photographic plates takes place in absolute darkness. Fig. 1 is a ground plan of the chief portion of the works. In this cut, A is the manager's private office, B the counting house, C the manager's laboratory, and D his dark room for private experiment, which can thus be conducted without interfering with the regular work of the establishment. E is the carpenter's shop and packing room, F the albumen preparation room, G the engine room, with its two doors; the position of the engine is marked at H. The main building is entered through the door, K; the passage, L, is used for the storage of glass, and has openings in the wall on one side to permit the passage of glass into the cleaning room, M; this room is illuminated by daylight. The plates, after being cleaned, pass into the coating rooms, N and O, into which daylight is never admitted; the coating machine is in the room, N, and three hand coating tables in the room, O; both these rooms are illuminated by non-actinic light.

Buildings like this need to be specially designed because some processes have to happen without any natural light and in a type of dim light that doesn’t affect the specific sensitive photographic materials being used. Therefore, glass and other materials need to move between light and dark rooms through double doors or specially designed sliding cupboards, and the workshops must be arranged to minimize lifting and transporting materials. Additionally, the final drying of sensitive photographic plates occurs in complete darkness. Fig. 1 shows a ground plan of the main part of the facility. In this diagram, A is the manager's private office, B is the accounting office, C is the manager's laboratory, and D is the dark room for private experiments, allowing these activities to occur without disrupting the regular operations. E is the carpenter's shop and packing area, F is the albumen preparation room, G is the engine room with its two doors; the engine's location is marked at H. The main building entrance is through door K; passage L is used for storing glass and has openings on one wall to let glass go into the cleaning room, M, which has natural lighting. After cleaning, the plates move into the coating rooms, N and O, where no daylight is allowed; the coating machine is in room N, and there are three hand coating tables in room O; both rooms are lit with non-actinic light.

Fig. 2. Fig. 2.
Fig. 3. Fig. 3.

The walls of N and O are of brick, to keep these interior rooms as cool as possible in hot weather, for the making of photographic plates is more difficult in summer time, because the high temperature tends to prevent the rapid setting of the gelatine emulsion upon them. At the end of these rooms and communicating with both is the lift, P, by which the coated plates are carried to the drying rooms above, which there cover the entire area of the main building; they consist of two rooms measuring 60 ft. by 30 ft., and are each 30 ft. high at the highest part in the center of the building; these rooms are necessarily kept in absolute darkness, except while the plates are being stored therein or removed therefrom, and on such occasions non-actinic light is used. After the plates are dry, they come down the lift, Q, into the cutting and packing room, R, which is illuminated by non-actinic light. In the drying rooms the batches of plates are placed one after the other on tram lines at one end of the room, and are gradually pushed to the other end of the building, so that the first batches coated are the first to be ready to be taken off when dry, and to be sent down the lift, Q. The plates in R, when sufficiently packed to be safe from the action of daylight, are passed through specially constructed openings into the outside packing room, S, where they are labeled. The chemicals are kept in the room, T, where they are weighed and measured ready for the making of the photographic emulsion in the room, U. The next room, V, is for washing small experimental batches of emulsion, and W is the large washing room. The emulsion is then taken into the passage, X, communicating with the two coating rooms. A centrifugal machine in the room, Y, is used for extracting silver residues from waste materials, also for freeing the emulsion from all soluble salts. Washing and cleaning in general go on in the room, Z.

The walls of N and O are made of brick to keep these interior rooms as cool as possible during hot weather, because making photographic plates is harder in the summer. The high temperatures can prevent the gelatine emulsion from setting quickly. At the end of these rooms is the lift, P, which carries the coated plates to the drying rooms above, covering the entire area of the main building. These rooms consist of two that measure 60 ft. by 30 ft. and are each 30 ft. high at their center. They must be kept completely dark, except when the plates are being stored or taken out, and during those times, non-actinic light is used. After the plates are dry, they come down the lift, Q, into the cutting and packing room, R, which has non-actinic lighting. In the drying rooms, the batches of plates are lined up on tram lines at one end of the room and are gradually pushed to the other end, ensuring that the first-coated batches are the first to be taken off when dry and sent down lift Q. The plates in R, once packed securely from daylight exposure, are passed through specially designed openings into the outside packing room, S, where they are labeled. The chemicals are stored in room T, where they are weighed and measured for making the photographic emulsion in room U. The next room, V, is for washing small experimental batches of emulsion, while W is the large washing room. The emulsion is then taken into the passage, X, connecting the two coating rooms. A centrifugal machine in room Y extracts silver residues from waste materials and frees the emulsion from soluble salts. General washing and cleaning also take place in room Z.

Fig. 4.—PLATE-WARMING MACHINE. Fig. 4.—Plate warming machine.

The glass for machine coating is cut to standard sizes at the starting, instead of being coated in large sheets and cut afterward—a practice somewhat common in this industry. The disadvantage of the ordinary plan is that minute fragments of glass are liable to settle upon the sensitive film and to cause spots and scratches during the packing operations; any defect of this kind renders a plate worthless to the photographer. When any breakages take place in the cutting, it is best that they should occur at the outset, and not after the plate has been coated with emulsion. The cutting when necessary is effected by the aid of a "cutting board," Fig. 2, invented by Mr. Cowan, and now largely in use in the photographic world. This appliance is used to divide into two equal parts, with absolute exactness, any plate within its capacity, and it is especially useful in dimly lighted rooms. It consists of four rods pivoted together at the corners and swinging on two centers, so that in the first position it is truly square, and in other positions of rhomboid form, the two outer bars approaching each other like those of a parallel ruler. The hinge flap comes down on the exact center of the plate, minus the thickness of the block holding the diamond. By this appliance plates can be cut in either direction. Fig. 3 represents a similar arrangement for cutting a number of very small plates out of one large one; in this the hinge flap is made in the form of a gridiron, and the bars are spaced at accurate distances, according to the size of the plate to be cut, so that a plate 10 in. square, receiving four cuts in each direction, will be divided into twenty-five small plates.

The glass for machine coating is cut to standard sizes initially, rather than being coated in large sheets and cut afterward, which is a somewhat common practice in this industry. The downside of the usual method is that tiny glass fragments can settle on the sensitive film, causing spots and scratches during packing; any defect like this makes a plate worthless to the photographer. If any breakages occur during cutting, it's better that they happen at the start, not after the plate has been coated with emulsion. When cutting is necessary, it’s done using a "cutting board," Fig. 2, invented by Mr. Cowan, which is now widely used in the photography field. This tool divides any plate within its capacity into two equal parts with complete accuracy, and it’s particularly helpful in dimly lit rooms. It consists of four rods pivoted at the corners, swinging on two centers, so that in the first position, it is perfectly square, and in other positions, it forms a rhomboid, with the two outer bars moving closer together like a parallel ruler. The hinge flap descends right at the exact center of the plate, minus the thickness of the block that holds the diamond. With this device, plates can be cut in either direction. Fig. 3 shows a similar setup for cutting several small plates from one large one; here, the hinge flap is designed like a gridiron, and the bars are spaced at precise distances according to the size of the plate being cut, so a plate that is 10 in. square, receiving four cuts in each direction, will be divided into twenty-five small plates.

Fig. 5. Fig. 5.

Before being cleaned all sharp edges are roughly taken off those plates intended for machine coating by girls, who rub the edges and corners of the plates upon a stone; the plates are then cleaned by any suitable method in use among photographers. The plates, now ready for the coating room, have to be warmed to the temperature of the emulsion, say from 80 deg. F. to 100 deg. F., before they pass to the coating machine, the inventor of which, Mr. Cadett, having come to the conclusion that, if the plates are not of the proper temperature, the coating given will be uneven over various parts of the surface. The plate-warming machine is represented in Fig. 4; it was designed by Mr. A. Cowan, and made by his son, Mr. A. R. Cowan. It consists of a trough 7 ft. long by 3 in. deep, forming a flat tank, through which hot water passes by means of the circulating system shown in the engraving. To facilitate the traveling of the glass plates without friction the top of the tank is a sheet of plate glass bedded on a sand bath. An assistant at one end places the glasses one after the other on the warm glass slab, and by means of a movable slide pushes them one at a time under the cover, which cover is represented raised in the engraving to show the interior of the machine. After having put one glass plate on the slide, another cannot be added until the man in the dark room at the other end of the slide has taken off the farthest warmed plate, because the slide has a reciprocating movement. This heating apparatus is built at right angles to the coating machine in the next room, in order to be conveniently placed in the present building; but it is intended in future to use it as a part of the coating machine itself, and to drive it at the same speed and with the same gearing, so that the cold plates will be put on by hand at one end, get warmed as they pass into the dark room, at the other end of which they will be delivered by the machine in coated condition. Underneath the heating table is a copper boiler, with its Bunsen's burner of three concentric rings to get up the temperature quickly and to give the power of keeping the water under the heating slab at a definite temperature, as indicated by a thermometer. The cold water tank of the system is represented against the wall in the cut.

Before cleaning, all sharp edges are roughly smoothed out on the plates intended for machine coating by assistants, who rub the edges and corners against a stone; the plates are then cleaned using any method commonly accepted among photographers. Once the plates are ready for the coating room, they need to be warmed to the emulsion temperature, typically between 80°F and 100°F, before they go to the coating machine. The inventor, Mr. Cadett, concluded that if the plates aren’t at the correct temperature, the coating will be uneven across different parts of the surface. The plate-warming machine is shown in Fig. 4; it was designed by Mr. A. Cowan and made by his son, Mr. A. R. Cowan. It consists of a trough 7 feet long and 3 inches deep, creating a flat tank through which hot water circulates as indicated in the image. To allow the glass plates to move smoothly, the top of the tank is covered with a sheet of plate glass resting on a sand bath. An assistant at one end places plates one at a time onto the warm glass slab, and using a movable slide, pushes them one by one under a cover, which is raised in the illustration to show the machine's interior. After placing one glass plate on the slide, another cannot be added until the person in the darkroom at the other end has removed the farthest warmed plate because the slide moves back and forth. This heating apparatus is positioned at a right angle to the coating machine in the adjacent room for convenience in the current building; however, there are plans to integrate it into the coating machine itself in the future, allowing cold plates to be manually placed at one end, warmed as they move into the darkroom, and then delivered in coated condition at the other end by the machine. Below the heating table is a copper boiler with a Bunsen burner featuring three concentric rings to rapidly raise the temperature and maintain the water under the heating slab at a set temperature, as shown on the thermometer. The cold water tank for the system is depicted against the wall in the illustration.

Fig. 6. Fig. 6.

Fig. 5 represents the hot water circulating system outside the coating rooms for keeping the gelatine emulsions in these dimly lighted regions at a given temperature, without liberating the products of combustion where the emulsion is manipulated. The temperature is regulated automatically. It will be noticed where the pipes enter the two coating rooms, and Fig. 6 shows the copper inside one of them heated by the apparatus just described. The emulsion vessel in the copper is surrounded by warm water, and the copper itself is jacketed and connected with the hot water pipes, so forming part of the circulating system.

Fig. 5 shows the hot water circulation system outside the coating rooms, used to maintain the temperature of the gelatin emulsions in these dimly lit areas without releasing combustion byproducts where the emulsion is handled. The temperature is automatically adjusted. You can see where the pipes enter the two coating rooms, and Fig. 6 illustrates the copper inside one of them, heated by the apparatus mentioned earlier. The emulsion vessel made of copper is surrounded by warm water, and the copper itself is insulated and linked to the hot water pipes, making it part of the circulating system.

Fig. 7.—GENERAL VIEW OF COATING MACHINE. Fig. 7.—Overview of Coating Machine.

Fig. 7 is a general view of the coating machine recently invented by Mr. Cadett, of the Greville Works, Ashtead, Surrey. The plates warmed in the light room, as already described, are delivered near the end of the coating table, where they are picked off a gridiron-like platform, represented on the right hand side of the cut, and are placed by an assistant one by one upon the parallel gauges shown at the beginning of the machine proper; they are then carried on endless cords under the coating trough described farther on. After they have been coated they are carried onward upon a series of four broad endless bands of absorbent cotton—Turkish toweling answers well—and this cotton is kept constantly soaked with cold water, which flows over sheets of accurately leveled plate glass below and in contact with the toweling; the backs of the plates being thus kept in contact with fresh cold water, the emulsion upon them is soon cooled down and is firmly set by the time the plates have reached the end of the series of four wet tables. They are then received upon one over which dry toweling travels, which absorbs most of the moisture which may be clinging to the backs of the plates; very little wet comes off the backs, so that during a day's work it is not necessary to adopt special means to redry this last endless band. What are technically known as "whole plates," which are 8½ in. by 6½ in., are placed touching each other end to end as they enter the machine, and they travel through it at the rate of 720 per hour; smaller sizes are coated in proportion, the smaller the plates the larger is the number coated in a given time. The smaller plates pass through the machine in two parallel rows, instead of in a single row, so that quarter plates, 4¼ in. by 3¼ in., are delivered at the end of the machine at the rate of 2,800 per hour, keeping two attendants well employed in picking them up and placing them in racks as quickly as they can do the work. The double row of cords for carrying two lines of small plates through the machine is represented in the engraving. Although the plates touch each other at their edges on entering the machine, they are separated from each other by short intervals after being coated; this is effected by differential gearing. The water flowing over the tables for cooling the plates is caught in receptacles below and carried away by pipes. Between each of the tables is a little roller to enable small plates to travel without tilting over the necessary gap between each pair of bands.

Fig. 7 shows a general view of the coating machine recently invented by Mr. Cadett at the Greville Works in Ashtead, Surrey. The plates, heated in the light room as previously described, arrive near the end of the coating table, where they are picked up from a gridiron-like platform depicted on the right side of the image. An assistant places them one by one onto the parallel gauges at the start of the main machine; they are then transported on endless cords under the coating trough explained further on. After being coated, the plates are moved along a series of four broad endless bands made of absorbent cotton—Turkish toweling works well—and this cotton is continuously soaked with cold water that flows over sheets of precisely leveled glass beneath it, in contact with the toweling. Keeping the backs of the plates in contact with fresh cold water cools and sets the emulsion by the time they reach the end of the four wet tables. They are then placed onto a surface with dry toweling that absorbs most of the moisture clinging to the backs of the plates; very little moisture remains, so special measures aren’t required to dry this last endless band throughout a day’s operation. Plates known as "whole plates," measuring 8½ in. by 6½ in., are positioned touching each other end to end as they enter the machine, traveling through at a rate of 720 per hour; smaller sizes are coated in proportion, with the smaller plates resulting in a higher quantity coated in the same timeframe. The smaller plates pass through the machine in two parallel rows instead of a single row, allowing quarter plates, 4¼ in. by 3¼ in., to exit at a rate of 2,800 per hour, keeping two attendants busy picking them up and placing them in racks as quickly as possible. The double row of cords for carrying the two lines of small plates is shown in the engraving. Although the plates touch at their edges when entering the machine, they are separated by short intervals after being coated through differential gearing. The water that flows over the tables to cool the plates is collected in receptacles below and directed away by pipes. Small rollers are placed between each table, allowing the small plates to travel without tipping over the gaps between the bands.

Fig. 8. Fig. 8.

The feeding trough of Cadett's machine is represented in Fig. 8. The plates, cleaned as already described, are carried upon the cords under a brass roller, the weight of which causes sufficient friction to keep the plates from tilting; they next pass under a soft camel's hair brush to remove anything in the shape of dust or grit, and are then coated. They afterward pass over a series of accurately leveled wheels running in a tank of water kept exact by an automatic regulator at a temperature of from 80 deg. Fah. to 100 deg. Fah., by means of a small hot water circulating system. The emulsion trough is jacketed with hot water at a constant temperature. This trough is silver plated inside, because most metals in common use would spoil the emulsion by chemical action. The trough is 16 in. long; it somewhat tapers toward the bottom, and contains a series of silver pumps shown in the cut; the whole of this series of pumps is connected with one long adjustable crank when plates of the largest size have to be coated; when coating plates of smaller sizes some of the pumps are detached. A chief object of the machine is to deliver a carefully measured quantity of emulsion upon each plate, and this is done by means of pumps, in order that the quantity of emulsion delivered shall not be affected by changes in the level of the emulsion in the trough; the quantity delivered is thus independent of variations due to gravity or to the speed of the machine. These pumps draw the emulsion from a sufficient depth in the trough to avoid danger from the presence of air bubbles, and the bottom of the trough is so shaped that should by chance any sedimentary matter be present, it has a tendency to travel downward, away from the bottoms of the pumps. There is a steady flow of emulsion from the pumps to the delivery pipes, then it passes down a guide plate of the exact width of the plate to be coated. Immediately in front of the guide plate is a fixed silver cylinder, kept out of contact with the plate by the thickness of a piece of fine and very hard hempen cord, which can be renewed from time to time. These cords keep the cylinder from scraping the emulsion off the plate, and they help to distribute it in an even layer. There would be two lines upon each plate where it is touched by the cords, were not the emulsion so fluid as to flow over the cut-like lines made and close them up.

The feeding trough of Cadett's machine is shown in Fig. 8. The plates, which have been cleaned as described earlier, are carried on cords beneath a brass roller. The weight of the roller creates enough friction to prevent the plates from tilting. They then move under a soft camel's hair brush to remove any dust or grit and are coated afterward. Next, they pass over a series of precisely leveled wheels running in a water tank that maintains a temperature between 80°F and 100°F, regulated by a small hot water circulator. The emulsion trough is heated with hot water at a constant temperature and is silver plated inside, since most common metals would spoil the emulsion chemically. The trough is 16 inches long and slightly tapers toward the bottom. It contains a series of silver pumps shown in the image, all linked to one long adjustable crank when coating larger plates. For smaller plates, some pumps can be removed. One of the main purposes of the machine is to deliver a carefully measured amount of emulsion on each plate, using pumps so that the amount delivered isn't affected by fluctuations in the emulsion level in the trough. This ensures the quantity is independent of changes due to gravity or machine speed. The pumps draw emulsion from deep enough in the trough to avoid air bubbles, and the bottom of the trough is shaped so that any sediment tends to settle away from the pumps. There’s a steady flow of emulsion from the pumps to the delivery pipes, which then guides the emulsion down a plate that matches the width of the plate being coated. Directly in front of the guide plate is a fixed silver cylinder, kept away from the plate by the thickness of a piece of strong, fine hemp cord, which can be replaced as needed. These cords prevent the cylinder from scraping the emulsion off the plate and help spread it evenly. There would be two marks on each plate where it touches the cords, but the fluidity of the emulsion allows it to flow over the lines made and seal them.

Fi. 9. Fig. 9.

The silver cylinder to a certain extent overcomes the effects of irregularities in the glass plates, for the cylinder is jointed somewhat in the cup and ball fashion, and is made in two or more parts, which parts are held together by lengths of India rubber.

The silver cylinder somewhat reduces the impact of the unevenness in the glass plates because it's designed in a jointed, cup-and-ball style, and consists of two or more segments that are kept together with lengths of India rubber.

Fig. 10. Fig. 10.

The arrangement is shown in section in Fig. 9, in which A is the hot water jacket of the emulsion vessel; B, the crank driving the pumps; C, a pump with piston in position; D, delivery tube of the pump; E, the silver guide plate to conduct the emulsion down to the glass; F, the spreading cylinder; G, the cords regulating the distance of the cylinder from the glass plates; H, soft camel's hair brush; K, friction roller; L L L, three plates passing under the emulsion tank; M, knife edged wheels in the hot water tank, N; the "plucking roller," P, has a hot water tank of its own, and travels at slightly greater speed than the other rollers; R is the beginning of the cooling bands; T, the driving cords; and W, a level of the emulsion in the trough. Y represents one of the bucket pistons of the pumps, detached. The construction of the crank itself is such that, by adjustment of the connecting rods, more or less emulsion may be put upon the plates. Mr. Cowan, however, intends to adjust the pumps once for all, and to regulate the amount of emulsion delivered upon the plates by means of driving wheels of different diameters upon the cranks.

The setup is illustrated in section in Fig. 9, where A is the hot water jacket of the emulsion vessel; B is the crank that drives the pumps; C is a pump with the piston in place; D is the pump's delivery tube; E is the silver guide plate that directs the emulsion down to the glass; F is the spreading cylinder; G are the cords that adjust the distance of the cylinder from the glass plates; H is a soft camel's hair brush; K is the friction roller; L L L are three plates that move under the emulsion tank; M are knife-edged wheels in the hot water tank, N; the "plucking roller," P has its own hot water tank and moves slightly faster than the other rollers; R is the start of the cooling bands; T are the driving cords; and W is the level of the emulsion in the trough. Y represents one of the bucket pistons of the pumps, detached. The design of the crank itself allows for the adjustment of the connecting rods, enabling more or less emulsion to be applied to the plates. Mr. Cowan, however, plans to set the pumps once for all and to control the amount of emulsion delivered to the plates by using driving wheels of different sizes on the cranks.

Fig. 10 is a section of the hollow spreading cylinder, made of sheet silver as thin as paper, so that its weight is light. For coating large plates it is divided in the center, so as to adapt itself somewhat to irregularities in the surface of each plate. In this case it is supported by a third and central thread, as represented in the cut. Otherwise the cylinder would touch the center of the plate. Its two halves are held together by a slip of India rubber.—The Engineer.

Fig. 10 shows a section of the hollow spreading cylinder, made from sheet silver as thin as paper, ensuring it's lightweight. To coat large plates, it’s divided in the middle to better fit any irregularities on the plate's surface. In this situation, it is supported by a central thread, as shown in the image. Otherwise, the cylinder would touch the center of the plate. Its two halves are held together with a piece of India rubber.—The Engineer.


THE USE OF AMMONIA AS A REFRIGERATING AGENT.1

By Mr. T.B. Lightfoot, M.I.C.E.

Within the last few years considerable progress has been made in the application of refrigerating processes to industrial purposes, and the demand for refrigerating apparatus thus created has led to the production of machines employing various substances as the refrigerating agent. In a paper read by the author before the Institution of Mechanical Engineers, in May, 1886, these systems were shortly described, and general comparisons given as to their respective merits, scope of application, and cost of working. In the present paper it is proposed to deal entirely with the use of ammonia as a refrigerating agent, and to deal with it in a more full and comprehensive manner than was possible in a paper devoted to the consideration of a number of different systems and apparatus. In the United States and in Germany, as well as to some extent elsewhere, ammonia has been very generally employed for refrigerating purposes during the last ten years or so. In this country, however, its application has been extremely limited; and even at the present time there are but few ammonia machines successfully at work in Great Britain. No doubt this is, to a large extent, due to the fact that in the United States and in Germany there existed certain stimulating causes, both as regards climate and manufactures, while in this country, on the other hand, these causes were present only in a modified degree, or were absent altogether. The consequence was that up to a comparatively recent date the only machine manufactured on anything like a commercial scale was the original Harrison's ether machine, first produced by Siebe, about the year 1857—a machine which, though answering its purpose as a refrigerator, was both costly to make and costly to work. In 1878 the desirability of supplementing our then existing meat supply by means of the large stocks in our colonies and abroad led to the rapid development of the special class of refrigerating apparatus commonly known as the dry air refrigerator, which, in the first instance, was specially designed for use on board ship, where it was considered undesirable to employ chemical refrigerants. Owing to their simplicity, and perhaps also to their novelty, these cold air machines have very frequently been applied on land, under circumstances in which the same result could have been obtained with much greater economy by the use of ammonia or some other chemical agent. Recently, however, more attention has been directed to the question of economy, and consideration is now being given to the applicability of certain machines to certain special purposes, with the result that ammonia—which is the agent that, in our present state of knowledge, gives as a rule the best results for large installations, while on land at any rate its application for all refrigerating purposes presents no unusual difficulties—promises to become largely adopted. It is hoped, therefore, that the following paper respecting its use will be of interest.

In recent years, significant progress has been made in applying refrigeration processes for industrial use, and the resulting demand for refrigeration equipment has led to the development of machines that use various substances as refrigerants. In a paper presented by the author to the Institution of Mechanical Engineers in May 1886, these systems were briefly described, along with general comparisons of their advantages, applications, and operating costs. This paper will focus entirely on the use of ammonia as a refrigerant, providing a more detailed and comprehensive discussion than was possible in a paper that covered several different systems and devices. In the United States and Germany, as well as to some extent in other locations, ammonia has been widely used for refrigeration over the past ten years. However, in this country, its use has been very limited; even today, there are only a few ammonia machines successfully operating in Great Britain. This is largely due to the fact that the United States and Germany had specific advantages related to climate and manufacturing, while in this country, those advantages were either less pronounced or completely absent. As a result, until recently, the only machine produced on a commercial scale was the original Harrison's ether machine, first made by Siebe around 1857—a machine that, despite being effective as a refrigerator, was expensive to produce and operate. In 1878, the need to supplement our meat supply with large stock from our colonies and abroad led to the rapid development of a specific type of refrigeration system known as the dry air refrigerator, which was initially designed for use on ships, where using chemical refrigerants was deemed undesirable. Due to their simplicity and perhaps their novelty, these cold air machines have often been used on land, in situations where ammonia or another chemical agent would have been much more economical. Recently, however, there has been a greater focus on efficiency, and certain machines are now being evaluated for specific applications, leading to the expectation that ammonia—currently the refrigerant that generally provides the best outcomes for large installations, and which poses no unusual challenges for land-based refrigeration—will become much more widely used. It is hoped that the following paper about its applications will be of interest.

In all cases where a liquid is employed, the refrigerating action is produced by the change in physical state from the liquid to the vaporous form. It is, of course, well known that such a change can only be brought about by the acquirement of heat; and for the purpose of refrigeration (by which must be understood the abstraction of heat at temperatures below the normal) it is obvious that, other things being equal, that liquid is the best which has the highest heat of vaporization, because with it the least quantity has to be dealt with in order to produce a given result. In fact, however, liquids vary, not only in the amount of heat required to vaporize them (this amount also varying according to the temperature or pressure at which vaporization occurs), but also in the conditions under which such change can be effected. For instance, water has an extremely high latent heat, but as its boiling point at atmospheric pressure is also high, evaporation at such temperatures as would enable it to be used for refrigerating purposes can only be effected under an almost perfect vacuum. The boiling point of anhydrous ammonia, on the other hand, is 37½° below zero F. at atmospheric pressure, and therefore for all ordinary cooling purposes its evaporation can take place at pressures considerably above that of our atmosphere. Some other agents used for refrigerating purposes are methylic ether, Pictet's liquid, sulphur dioxide, and ether. In this connection it should be stated that Pictet's liquid is a compound of carbon dioxide and sulphur dioxide, and is said to possess the property of having vapor tensions not only much below those of pure carbon dioxide at equal temperatures, but even below those of pure sulphur dioxide at temperatures above 78° F. The considerations, therefore, which chiefly influence the selection of a liquid refrigerating agent are:

In any situation where a liquid is used, the cooling effect comes from the change in physical state from liquid to vapor. It's well known that this change requires heat. For refrigeration (defined as the removal of heat at temperatures below normal), it’s clear that, all else being equal, the best liquid is the one with the highest heat of vaporization, because it requires the least amount to achieve a certain effect. In reality, liquids differ not just in the amount of heat needed to vaporize them (which also changes based on temperature or pressure), but also in the conditions under which this change can occur. For example, water has a very high latent heat, but since its boiling point at atmospheric pressure is also high, evaporation at temperatures suitable for refrigeration can only happen under a near-perfect vacuum. In contrast, anhydrous ammonia boils at 37.5° below zero F at atmospheric pressure, which means it can evaporate at pressures much higher than atmospheric for typical cooling tasks. Other substances used for refrigeration include methyl ether, Pictet's liquid, sulfur dioxide, and ether. It's important to note that Pictet's liquid is a mix of carbon dioxide and sulfur dioxide, and is said to have vapor pressures that are significantly lower than those of pure carbon dioxide at the same temperatures, and even lower than those of pure sulfur dioxide at temperatures above 78° F. Therefore, the main factors influencing the choice of a liquid refrigerant are:

1. The amount of heat required to effect the change from the liquid to the vaporous state, commonly called the latent heat of vaporization.

1. The amount of heat needed to make the transition from liquid to vapor, usually referred to as the latent heat of vaporization.

2. The temperatures and pressures at which such change can be effected.

2. The temperatures and pressures at which this change can occur.

This latter attribute is of twofold importance; for, in order to avoid the renewal of the agent, it is necessary to deprive it of the heat acquired during vaporization, under such conditions as will cause it to assume the liquid form, and thus become again available for refrigeration. As this rejection of heat can only take place if the temperature of the vapor is somewhat above that of the cooling body which receives the heat, and which, for obvious reasons, is in all cases water, the liquefying pressure at the temperature of the cooling water, and the facility with which this pressure can be reached and maintained, is of great importance in the practical working of any refrigerating apparatus. Ammonia in its anhydrous form, the use of which is specially dealt with in this paper, is a liquid having at atmospheric pressure a latent heat of vaporization of 900, and a boiling point at the same pressure of 37½° below zero F. Water being unity, the specific gravity of the liquid at a temperature of 40° F. is 0.76, and the specific gravity of its vapor is 0.59, air being unity. In the use of ammonia, two distinct systems are employed. So far, however, as the mere evaporating or refrigerating part of the process is concerned, it is the same in both. The object is to evaporate the liquid anhydrous ammonia at such tension and in such quantity as will produce the required cooling effect. The actual tension under which this evaporation should be effected in any particular case depends entirely upon the temperature at which the acquirement of heat is to take place, or, in other words, on the temperature of the material to be cooled. The higher the temperature, the higher may be the evaporating pressure, and therefore the higher is the density of the vapor, the greater the weight of liquid evaporated in a given time, and the greater the amount of heat abstracted. On the other hand, it must be remembered that, as in the case of water, the lower the temperature of the evaporating liquid, the higher is the heat of vaporization. It is in the method of securing the rejection of heat during condensation of the vapor that the two systems diverge, and it will be convenient to consider each of these separately.

This later attribute is doubly important; to avoid reintroducing the agent, it’s necessary to remove the heat gained during vaporization in a way that allows it to turn back into liquid and become usable for cooling again. This heat rejection can only happen if the vapor’s temperature is slightly higher than that of the cooling body, which, for obvious reasons, is always water. Therefore, the liquefying pressure at the temperature of the cooling water, as well as how easily this pressure can be achieved and maintained, is crucial for the effective operation of any refrigeration system. Ammonia, in its anhydrous form, which is focused on in this paper, is a liquid that has a latent heat of vaporization of 900 at atmospheric pressure, with a boiling point of 37½° below zero F at the same pressure. With water as a standard, the specific gravity of the liquid at 40° F. is 0.76, and the specific gravity of its vapor is 0.59, with air as a standard. There are two distinct systems for using ammonia. However, for the evaporating or refrigerating part of the process, they operate in the same way. The goal is to evaporate the liquid anhydrous ammonia at the right pressure and amount to produce the desired cooling effect. The actual pressure needed for this evaporation in any case depends completely on the temperature at which heat needs to be absorbed, or in other words, on the temperature of the material that needs cooling. The higher the temperature, the higher the evaporating pressure can be, leading to a denser vapor, more liquid evaporated in a given time, and more heat removed. Conversely, it should be noted that, like in the case of water, the lower the temperature of the evaporating liquid, the higher the heat of vaporization. The methods for rejecting heat during the condensation of the vapor is where the two systems differ, so it will be useful to look at each of these separately.

The Absorption Process.—The principle employed in this process is physical rather than mechanical. Ordinary ammonia liquor of commerce of 0.880 specific gravity, which contains about 38 per cent. by weight of pure ammonia and 62 per cent. of water, is introduced into a vessel named the generator. This vessel is heated by means of steam circulating through coils of iron piping, and a mixed vapor of ammonia and water is driven off. This mixed vapor is then passed into a second vessel, in order to be subjected to the cooling action of water. And here, owing to the difference between the boiling points of water and ammonia, fractional condensation takes place, the bulk of the water, which condenses first, being caught and run back to the generator, while the ammonia in a nearly anhydrous state is condensed and collected in the lower part of the vessel.

The Absorption Process.—The principle used in this process is physical rather than mechanical. Regular ammonia liquor, which has a specific gravity of 0.880 and contains about 38% pure ammonia and 62% water, is introduced into a container called the generator. This container is heated using steam that circulates through iron piping coils, causing a mixture of ammonia and water vapor to be released. This mixed vapor is then transferred to a second container, where it is cooled by water. Because of the difference in boiling points between water and ammonia, fractional condensation occurs; the majority of the water that condenses first is collected and returned to the generator, while the ammonia, which is almost completely dry, is condensed and collected at the bottom of the vessel.

This process of fractional condensation is due to Rees Reece, and forms an important feature in the modern absorption machine. Prior to the introduction of this invention, the water evaporated in the generator was condensed with the ammonia, and interfered very seriously with the efficiency of the process by reducing the power of the refrigerating agent by raising its boiling point. In the improved form of apparatus, ammonia is obtained in a nearly anhydrous condition, and in this state passes on to the refrigerator. In this vessel, which is in communication with another vessel called the absorber, containing cold water or very weak ammonia liquor, evaporation takes place, owing to the readiness with which cold water or weak liquor absorbs the ammonia, water at 59° Fahr. absorbing 727 times its volume of ammonia vapor. The heat necessary to effect this vaporization is abstracted from brine or other liquid, which is circulated through the refrigerator by means of a pump. Owing to the absorption of ammonia, the weak liquor in the absorber becomes strengthened, and it is then pumped back into the generating vessel to be again dealt with as above described.

This process of fractional condensation is thanks to Rees Reece and is a key feature in the modern absorption machine. Before this invention was introduced, the water evaporated in the generator was condensed with the ammonia, which seriously affected the efficiency of the process by raising the boiling point of the refrigerating agent. In the improved design, ammonia is obtained in a nearly anhydrous state and moves on to the refrigerator. In this vessel, which connects to another vessel called the absorber, containing cold water or very weak ammonia solution, evaporation happens because cold water or weak solution easily absorbs ammonia, with water at 59° Fahr. absorbing 727 times its volume of ammonia vapor. The heat needed for this vaporization is drawn from brine or another liquid, which is circulated through the refrigerator using a pump. As ammonia is absorbed, the weak solution in the absorber becomes stronger and is then pumped back into the generating vessel to be processed again as described above.

The absorption apparatus, as applied for cooling purposes, consists of a generator, which is a vessel of cast iron containing coils of iron piping to which steam at any convenient pressure is supplied; an analyzer, in which a portion of the water vapor is condensed, and from which it flows back immediately into the generator; a rectifier and condenser, in the upper portion of which a further condensation of water vapor and a little ammonia takes place, the liquid thus formed passing back by a pipe to the analyzer and thence to the generator, while in the lower portion the ammonia vapor is condensed and collected; and a refrigerator or cooler, into which the nearly anhydrous liquid obtained in the condenser is admitted by a pipe and regulating valve, and allowed to evaporate, the upper portion being in communication with the absorber.

The absorption system, used for cooling, consists of a generator, which is a cast iron vessel with coils of iron piping that receives steam at an appropriate pressure; an analyzer, where some of the water vapor condenses and immediately flows back into the generator; a rectifier and condenser, where additional condensation of water vapor and some ammonia occurs in the upper section, with the resulting liquid flowing back through a pipe to the analyzer and then to the generator, while in the lower section the ammonia vapor is condensed and collected; and a refrigerator or cooler, which receives the nearly anhydrous liquid from the condenser through a pipe and regulating valve, allowing it to evaporate, with the upper portion connected to the absorber.

Through this vessel weak liquor, which has been deprived of its ammonia in the generator, is continually circulated, after being first cooled in an economizer by an opposite current of strong cold liquor passing from the absorber to the generator, while, in addition, the liquor in the absorber, which would become heated by the liberation of heat due to the absorption and consequent liquefaction of the ammonia vapor, is still further cooled by the circulation of cold water. As the pressure in the absorber is much lower than that in the generator, the strong liquor has to be pumped into the latter vessel, and for this purpose pumps are provided. Though of necessity the various operations have been described separately, the process is a continuous one, strong liquor from the absorber being constantly pumped into the generator through the heater or economizer, while nearly anhydrous liquid ammonia is being continually formed in the condenser, then evaporated in the refrigerator and absorbed by the cool weak liquor passing through the absorber.

Through this vessel, weak liquor, which has had its ammonia removed in the generator, is continually circulated after being first cooled in an economizer by a cold strong liquor flowing in the opposite direction from the absorber to the generator. Additionally, the liquor in the absorber, which heats up due to the heat released from the absorption and liquefaction of the ammonia vapor, is cooled further by cold water circulation. Since the pressure in the absorber is much lower than in the generator, the strong liquor must be pumped into the generator, and pumps are provided for this purpose. Although the various operations have been described separately, the process is continuous: strong liquor from the absorber is constantly pumped into the generator through the heater or economizer, while nearly anhydrous liquid ammonia is being continuously formed in the condenser, then evaporated in the refrigerator and absorbed by the cool weak liquor passing through the absorber.

Putting aside the effect of losses from radiation, etc., all the heat expended in the generator will be taken up by the water passing through the condenser, less that portion due to the condensation of the water vapor in the analyzer, and plus the amount due to the difference between the temperature of the liquid as it enters the generator and the temperature at which it leaves the condenser. In the refrigerator the liquid ammonia, in becoming vaporized, will take up the precise quantity of heat that was given off during its cooling and liquefaction in the condenser, plus the amount due to the difference in heat of vaporization, owing to the lower pressure at which the change of state takes place in the refrigerator, and less the small amount due to the difference in temperature between the vapor entering the condenser and that leaving the refrigerator, less also the amount necessary to cool the liquid ammonia to the refrigerator temperature. When the vapor enters into solution with the weak liquor in the absorber, the heat taken up in the refrigerator is imparted to the cooling water, subject also to corrections for differences of pressure and temperature. The sources of loss in such an apparatus are:

Putting aside the losses from radiation and other factors, all the heat generated in the generator will be absorbed by the water flowing through the condenser, minus the heat lost due to the condensation of water vapor in the analyzer, and plus the heat difference between the liquid's temperature as it enters the generator and the temperature when it exits the condenser. In the refrigerator, the liquid ammonia, upon vaporizing, will absorb the exact amount of heat released during its cooling and liquefaction in the condenser, plus the additional heat from the difference in heat of vaporization, due to the lower pressure at which the change occurs in the refrigerator, and minus the small amount lost from the temperature difference between the vapor entering the condenser and leaving the refrigerator, as well as the heat needed to cool the liquid ammonia to the refrigerator temperature. When the vapor mixes with the weak solution in the absorber, the heat absorbed in the refrigerator is transferred to the cooling water, also adjusted for pressure and temperature differences. The potential sources of loss in such a system are:

a. Radiation and conduction of heat from all vessels and pipes above normal temperature, which can, to a large extent, be prevented by lagging.

a. Heat radiation and conduction from all vessels and pipes above normal temperature can largely be prevented by insulating them.

b. Conduction of heat from without into all vessels and pipes that are below normal temperature, which can also to a large extent be prevented by lagging.

b. Heat transfer from the outside into all vessels and pipes that are below normal temperature, which can also be largely prevented by lagging.

c. Inefficiency of economizer, by reason of which heat obtained by the expenditure of steam in the generator is passed on to the absorber and there uselessly imparted to the cooling water.

c. The inefficiency of the economizer causes heat generated by the steam used in the generator to be transferred to the absorber, where it is uselessly given to the cooling water.

d. The entrance of water into the refrigerator, due to the liquid being not perfectly anhydrous.

d. Water enters the refrigerator because the liquid isn't completely dry.

e. The useless evaporation of water in the generator. With regard to the amount of heat used, it will have been seen that the whole of that required to vaporize the ammonia, and whatever water vapor passes off from the generator, has to be supplied from without. Owing to the fact that the heating takes place by means of coils, the steam passed through may be condensed, and thus each pound can be made to give up some 950 units of heat. With the absorption process worked by an efficient boiler, it may be taken that 200,000 thermal units per hour may be eliminated by the consumption of about 100 lb. of coal per hour, with a brine temperature in the refrigerator of about 20° Fahr.

e. The unnecessary loss of water vapor in the generator. Regarding the amount of heat used, it should be noted that all the heat needed to vaporize the ammonia, along with any water vapor escaping from the generator, must come from an external source. Since the heating is done through coils, the steam that passes through can be condensed, allowing each pound to release about 950 units of heat. With an efficient boiler using the absorption process, it can be estimated that 200,000 thermal units per hour can be produced by burning around 100 lbs. of coal per hour, with the brine temperature in the refrigerator being approximately 20° Fahrenheit.

Compression Process.—In this process ammonia is used in its anhydrous form. So far as the action of the refrigerator is concerned, it is precisely the same as it is in the case of the absorption apparatus, but instead of the vapor being liquefied by absorption by water, it is drawn from the refrigerator by a pump, by means of which it is compressed and delivered into the condenser at such pressure as to cause its liquefaction at the temperature of the cooling water. It must be borne in mind, however, that allowance must be made for the rise of temperature of the water passing through the condenser, and also for the difference in temperature necessary in order to permit the transfer of heat from one side of the cooling surface to the other. In a compression machine the work applied to the pump may be accounted for as follows:

Compression Process.—In this process, ammonia is used in its anhydrous form. When it comes to how the refrigerator works, it's exactly the same as with the absorption system. However, instead of the vapor being turned into a liquid by being absorbed by water, it is pulled from the refrigerator by a pump, which compresses it and sends it into the condenser at a pressure that allows it to liquefy at the temperature of the cooling water. It's important to remember that we need to consider the increase in temperature of the water passing through the condenser, as well as the temperature difference required to transfer heat from one side of the cooling surface to the other. In a compression machine, the work applied to the pump can be accounted for as follows:

a. Friction.

Friction.

b. Heat rejected during compression and discharge.

b. Heat released during compression and discharge.

c. Heat acquired by the ammonia in passing through the pump.

c. Heat gained by the ammonia while moving through the pump.

d. Work expended in discharging the compressed vapor from the pump.

d. Work done in releasing the compressed vapor from the pump.

But against this must be set the useful mechanical work performed by the vapor entering the pump. The heat rejected in the condenser is the heat of vaporization taken up in the refrigerator, less the amount due to the higher pressure at which the change in physical state occurs, plus the heat acquired in the pump, and less the amount due to the difference between the temperature at which the vapor is liquefied in the condenser and that at which it entered the pump. An ammonia compression machine, as applied to ice making, contains ice-making tanks, in which is circulated a brine mixture, uncongealable at any temperature likely to be reached during the process. This brine also circulates around coils of wrought iron pipes, in which the liquid ammonia passing from the condenser is vaporized, the heat required for this vaporization being obtained from the brine. A pump draws off the ammonia vapor from the refrigerator coils, and compresses it into the condenser, where, by means of the combined action of pressure and cooling by water, it assumes a liquid form, and is ready to be again passed on to the refrigerator for evaporation. The ammonia compression process is more economical than the absorption process, and with a good boiler and engine about 240,000 thermal units per hour can be eliminated by the expenditure of 100 lb. of coal per hour, with a brine temperature in the refrigerator of about 20° Fahr.

But we must consider the useful mechanical work done by the steam entering the pump. The heat released in the condenser is the heat of vaporization absorbed in the refrigerator, minus the amount related to the higher pressure at which the change in physical state takes place, plus the heat gained in the pump, and minus the difference between the temperature at which the vapor liquefies in the condenser and the temperature at which it entered the pump. An ammonia compression machine, used for ice making, has tanks for making ice where a brine mixture circulates, which doesn’t freeze at any temperature likely to be encountered during the process. This brine also flows around coils of wrought iron pipes, where the liquid ammonia from the condenser is vaporized, obtaining the heat needed for this vaporization from the brine. A pump removes the ammonia vapor from the refrigerator coils and compresses it into the condenser, where, through a combination of pressure and cooling with water, it turns into a liquid and is ready to be sent back to the refrigerator for evaporation. The ammonia compression process is more economical than the absorption process, and with a good boiler and engine, about 240,000 thermal units per hour can be produced by using 100 lb. of coal per hour, with a brine temperature in the refrigerator of about 20° Fahrenheit.

GENERAL CONSIDERATIONS.

From what has been said, it will have been seen that, so far as the mere application is concerned, there is no difference whatever between the absorption and compression processes. The following considerations, therefore, which chiefly relate to the application of refrigerating apparatus, will be dealt with quite independent of either system. The application of refrigerating apparatus may roughly be divided into the following heads:

From what has been discussed, it's clear that, in terms of application, there is no difference between the absorption and compression processes. Therefore, the following points, which mainly focus on using refrigeration equipment, will be addressed independently of either system. The use of refrigeration equipment can be roughly divided into the following categories:

a. Ice making.

a. Ice production.

b. The cooling of liquids.

The cooling of liquids.

c. The cooling of stores and rooms.

c. The cooling of stores and rooms.

Ice Making.—For this purpose two methods are employed, known as the can and cell systems respectively. In the former, moulds of tinned sheet copper or galvanized steel of the desired size are filled with the water to be frozen, and suspended in a tank through which brine cooled to a low temperature in the refrigerator is circulated. As soon as the water is completely frozen, the moulds are removed, and dipped for a long time into warm water, which loosens the blocks of ice and enables them to be turned out. The thickness of the blocks exercises an important influence upon the number of moulds required for a given output, as a block 9 in. thick will take four or five times as long to freeze solid as one of only 3 in. In the cell system a series of cellular walls of wrought or cast iron are placed in a tank, the distance between each pair of walls being from 12 to 16 in., according to the thickness of the block required. This space is filled with the water to be frozen. Cold brine circulates through the cells, and the ice forms on the outer surfaces, gradually increasing in thickness until the two opposite layers meet and join together. If thinner blocks are required, the freezing process may be stopped at any time and the ice removed. In order to detach the ice it is customary to cut off the supply of cold brine and circulate brine at a higher temperature through the cells. Ice frozen by either of the above described methods from ordinary water is more or less opaque, owing to the air liberated during the freezing process, little bubbles of which are caught in the ice as it forms, and in order to produce transparent ice it is necessary that the water should be agitated during the freezing process in such a way as to permit the air bubbles to escape. With the can system this is generally accomplished by means of arms having a vertical or horizontal movement. These arms are either withdrawn as the ice forms, leaving the block solid, or they are made to work backward and forward in the center of the moulds, dividing the block vertically into two pieces. With the cell system agitation is generally effected by making a communication between the bottom of each water space and a chamber below, in which a paddle or wood piston is caused to reciprocate. The movement thus given to the water in the chamber is communicated to that in the process of being frozen, and the small bubbles of air are in this way detached and set free. The ice which first forms on the sides of the moulds or cells is, as a rule, sufficiently transparent even without agitation. The opacity increases toward the center, where the opposing layers join, and it is, therefore, more necessary to agitate toward the end of the freezing process than at the commencement. As the capacity for holding air in solution decreases if the temperature of the water is raised, less agitation is needed in hot than in temperate climates. Experiments have been made from time to time with the view of producing transparent ice from distilled water, and so dispensing with agitation. In this case the cost of distilling the water will have to be added to the ordinary working expenses.

Ice Making.—Two methods are used for this process, known as the can and cell systems. In the can system, molds made of tinned copper or galvanized steel are filled with water to be frozen and suspended in a tank where cold brine from the refrigerator is circulated. Once the water is completely frozen, the molds are removed and dipped in warm water to loosen the blocks of ice, allowing them to be released. The thickness of the ice blocks affects the number of molds needed for a specific output; a 9-inch thick block will take four to five times longer to freeze solid than a 3-inch thick one. In the cell system, a series of cellular walls made of wrought or cast iron are arranged in a tank, with 12 to 16 inches between each pair of walls, depending on the thickness of the block desired. This space is filled with water, and cold brine circulates through the cells, forming ice on the outer surfaces that gradually thickens until the two opposite layers meet. If thinner blocks are needed, the freezing process can be stopped at any time to remove the ice. To detach the ice, it’s common to cut off the cold brine supply and circulate warmer brine through the cells. Ice produced by either method using regular water tends to be opaque due to trapped air bubbles formed during freezing. To create transparent ice, the water needs to be agitated while freezing to allow the air bubbles to escape. In the can system, this is usually done with arms that move vertically or horizontally. These arms can either be withdrawn as the ice forms or move back and forth in the center of the molds, dividing the block vertically. In the cell system, agitation is achieved by connecting the bottom of each water space to a chamber below, where a paddle or piston moves back and forth. This motion helps detach and release the small air bubbles. The ice that first forms on the sides of the molds or cells is typically clear without agitation, but the opacity increases toward the center where the layers join, making agitation more crucial toward the end of freezing than at the beginning. Because water holds less air in solution at higher temperatures, less agitation is needed in warmer climates compared to temperate ones. There have been experiments to create transparent ice using distilled water, avoiding the need for agitation, but this adds the cost of distillation to the regular operating expenses.

Cooling of Liquids.—In breweries, distilleries, butter factories, and other places where it is desired to have a supply of water or brine for cooling and other purposes at a comparatively low temperature, refrigerating machines may be advantageously applied. In this case the liquid is passed through the refrigerator and then utilized in any convenient manner.

Cooling of Liquids.—In breweries, distilleries, butter factories, and other places where it's necessary to have a supply of water or brine for cooling and other purposes at a relatively low temperature, refrigeration machines can be effectively used. In this situation, the liquid is circulated through the refrigerator and then used in whatever way is most convenient.

Cooling of Rooms.—For this purpose the usual plan is to employ a circulation of cold brine through rows of iron piping, placed either on the ceiling or on the walls of the rooms to be cooled. In this, as in the other cases where brine is used, it is employed merely as a medium for taking up heat at one place and transferring it to the ammonia in the refrigerator, the ammonia in turn completing the operation by giving up the heat to the cooling water during liquefaction in the condenser. The brine pipes cool the adjacent air, which, in consequence of its greater specific gravity, descends, being replaced by warmer air, which in turn becomes cold, and so the process goes on. Assuming the air to be sufficiently saturated, which is generally the case, some of the moisture in it is condensed and frozen on the surface of the pipes; and if the air is renewed in whole or in part from the outside, or if the contents of the chamber are wet, the deposit of ice in the pipes will in time become so thick as to necessitate its being thawed off. This is accomplished by turning a current of warm brine through the pipes. Another method has been proposed, in which the brine pipes are placed in a separate compartment, air being circulated through this compartment to the rooms, and back again to the cooling pipes in a closed cycle by means of a fan. This plan was tried on a large scale by Mr. Chambers at the Victoria Docks, but for some reason or other was abandoned. One difficulty is the collection of ice from the moisture deposited from the air, which clogs up the spaces between the pipes, besides diminishing their cooling power. This, in some cases, can be partially obviated by using the same air over again, but in most instances special means would have to be provided for frequent thawing off, the pipes having, on account of economy of space and convenience, to be placed so close together, and to be so confined in surface, that they are much more liable to have their action interfered with than when placed on the roof or walls of the room.

Cooling of Rooms.—To cool rooms, the common method is to circulate cold brine through iron pipes, which are installed on the ceiling or walls. In this system, as with other brine applications, the brine acts solely as a medium to absorb heat from one area and transfer it to the ammonia in the refrigerator. The ammonia then completes the cycle by releasing the heat to the cooling water during the condensation process. The brine pipes cool the surrounding air, causing the denser, colder air to sink and be replaced by warmer air, which then also cools down, continuing this cycle. If the air is sufficiently saturated, which it usually is, some moisture will condense and freeze on the pipe surfaces. When fresh air enters from the outside or if the room contents are damp, ice can build up on the pipes, requiring thawing. This is done by passing warm brine through the pipes. Another approach involves placing the brine pipes in a separate compartment, allowing air to circulate through this space to the rooms and back using a fan. This method was implemented on a large scale by Mr. Chambers at the Victoria Docks but was eventually discontinued for unknown reasons. A problem with this setup is the ice created from moisture in the air, which can clog the gaps between the pipes and reduce their cooling efficiency. While reusing the same air can help mitigate this issue, most cases would require special methods for regular thawing, as the pipes are installed closely together for space and convenience, making them more susceptible to performance issues than if they were mounted on the roof or walls.

In addition to the foregoing there are, of course, many other applications of ammonia refrigerating machines of a more or less special nature, of which time will not permit even a passing reference. Many of these are embraced in the second class, cold water or brine being used for the cooling of candles, the separation of paraffin, the crystallization of salts, and for many other purposes. In the same way cold brine has been used with great success for freezing quicksand in the sinking of shafts, the excavation being carried out and the watertight tubing or lining put in while the material is in a solid state. In a paper such as this it would be quite impracticable to enter into details of construction, and the author has therefore confined himself chiefly to principles of working. In conclusion, however, it may be added that in ammonia machines, whether on the absorption or compression systems, no copper or alloy of copper can be used in parts subjected to the action of the ammonia. Cast or wrought iron and steel may, however, be used, provided the quality is good, but special care must be taken in the construction of those parts of absorption machines which are subjected to a high temperature. In both classes of apparatus first-class materials and workmanship are most absolute essentials.

In addition to the above, there are, of course, many other uses of ammonia refrigeration systems that are somewhat specialized, which time will not permit us to mention even briefly. Many of these fall into the second category, where cold water or brine is used for cooling candles, separating paraffin, crystallizing salts, and various other applications. Similarly, cold brine has been successfully used to freeze quicksand during the sinking of shafts, allowing for excavation and the installation of watertight tubing or lining while the material remains solid. In a paper like this, it would be impractical to go into the details of construction, so the author has focused mainly on the working principles. In conclusion, it’s worth noting that in ammonia machines, whether they operate on absorption or compression systems, no copper or copper alloy can be used in parts that come into contact with ammonia. However, cast or wrought iron and steel can be used, provided the quality is good, although extra care must be taken with the construction of parts in absorption machines that are exposed to high temperatures. In both types of equipment, top-quality materials and craftsmanship are absolutely essential.

Paper lately read before the Civil and Mechanical Engineers' Society.

Paper recently presented to the Civil and Mechanical Engineers' Society.


[Continued from Supplement, No. 646, p. 10319.]

[Continued from Supplemental, No. 646, p. 10319.]

ELEMENTS OF ARCHITECTURAL DESIGN.1

By H.H. Statham.

III.—CONTINUED.

The Romans, in their arched constructions, habitually strengthened the point against which the vault thrust by adding columnar features to the walls, as shown in Fig. 108; thus again making a false use of the column in a way in which it was never contemplated by those who originally developed its form. In Romanesque architecture the column was no longer used for this purpose; its place was taken by a flat pilaster-like projection of the wall (plan and section, Fig. 109), which gave sufficient strength for the not very ambitious vaulted roofs of this period, where often in fact only the aisles were vaulted, and the center compartment covered with a wooden roof. At first this pilaster-like form bore a reminiscence of a classic capital as its termination; a moulded capping under the eaves of the building. Next this capping was almost insensibly dropped, and the buttress became a mere flat strip of wall. As the vaulting became bolder and more ambitious, the buttress had to be made more massive and of greater projection, to afford sufficient abutment to the vault, more especially toward the lower part, where the thrust of the roof is carried to the ground. Hence arose the tendency to increase the projection of the buttress gradually downward, and this was done by successive slopes or "set-offs," as they are termed, which assisted (whether intentionally or not in the first instance) in further aiding the correct architectural expression of the buttress. Then the vaulting of the center aisle was carried so high and treated in so bold a manner, with a progressive diminution of the wall piers (as the taste for large traceried windows developed more and more), that a flying buttress (see section, Fig. 110) was necessary to take the thrust across to the exterior buttresses, and these again, under this additional stress, were further increased in projection, and were at the same time made narrower (to allow for all the window space that was wanted between them), until the result was that the masses of wall, which in the Romanesque building were placed longitudinally and parallel to the axis of the building, have all turned about (Fig. 110, plan) and placed themselves with their edges to the building to resist the thrust of the roofing. The same amount of wall is there as in the Romanesque building, but it is arranged in quite a new manner, in order to meet the new constructive conditions of the complete Gothic building.

The Romans, in their arched structures, typically reinforced the points where the vault pushed down by adding column-like features to the walls, as shown in Fig. 108; thus misusing the column in a way that its original designers never intended. In Romanesque architecture, the column was no longer used for this purpose; it was replaced by a flat, pilaster-like projection of the wall (plan and section, Fig. 109), which provided enough strength for the not very ambitious vaulted roofs of this era, where often only the aisles were vaulted, while the central section was covered with a wooden roof. Initially, this pilaster-like form had a resemblance to a classic capital at its top; a molded cap beneath the eaves of the building. Then this cap was gradually discarded, and the buttress became just a flat strip of wall. As the vaulting became bolder and more adventurous, the buttress needed to be made larger and extend more to provide enough support to the vault, especially at the lower part, where the weight of the roof is transferred to the ground. This led to a trend of increasing the projection of the buttress downward through successive slopes or "set-offs," which helped (whether originally intended or not) in further enhancing the architectural expression of the buttress. Then the vault of the center aisle was raised very high and designed very boldly, with progressively smaller wall piers (as the preference for large traceried windows grew), that a flying buttress (see section, Fig. 110) became necessary to transfer the force to the exterior buttresses, which, under this extra pressure, were further extended out and made narrower (to allow for all the window space needed between them), until the result was that the wall masses, which in Romanesque buildings were placed lengthwise and parallel to the building’s axis, had all rotated (Fig. 110, plan) and aligned themselves with their edges to the building to counteract the thrust of the roof. The same amount of wall as in the Romanesque building exists, but it is organized in a completely new way to meet the new structural demands of the complete Gothic building.

Figs. 108-114. Figs. 108-114.

It will be seen thus how completely this important and characteristic feature of Gothic architecture, the buttress, is the outcome of practical conditions of construction. It is treated decoratively, but it is itself a necessary engineering expedient in the construction. The application of the same principle, and its effect upon architectural expression, may be seen in some other examples besides that of the buttress in its usual shape and position. The whole arrangement and disposition of an arched building is affected by the necessity of providing counterforts to resist the thrust of arches. The position of the central tower, for instance, in so many cathedrals and churches, at the intersection of the nave and transepts, is not only the result of a feeling for architectural effect and the centralizing of the composition, it is the position in which also the tower has the cross walls of nave and transepts abutting against it in all four directions: if the tower is to be placed over the central roof at all, it could only be over this point of the plan. In the Norman buildings, which in some respects were finer constructions than those of later Gothic, the desire to provide a firm abutment for the arches carrying the tower had a most marked effect on the architectural expression of the interior. At Tewkesbury, for instance, while the lower piers are designed in the usual way toward the north and south sides (viz., as portions of a pier of nearly square proportion standing under the angle of the tower), in the east and west direction the tower piers run out into great solid masses of wall, in order to insure a sufficient abutment for the tower arches. On the north and south sides the solid transept walls were available immediately on the other side of the low arch of the side aisle, but on the east and west sides there were only the nave and choir arcades to take the thrust of the north and south tower arches, and so the Normans took care to interpose a massive piece of wall between, in order that the thrust of the tower arches might be neutralized before it could operate against the less solid arcaded portions of the walls. This expedient, this great mass of wall introduced solely for constructive reasons, adds greatly to the grandeur of the interior architectural effect. The true constructive and architectural perception of the Normans in this treatment of the lower piers is illustrated by the curious contrast presented at Salisbury. There the tower piers are rather small, the style is later, and the massive building of the Normans had given way to a more graceful but less monumental manner of building. Still the abutment of the tower arches was probably sufficient for the weight of the tower as at first built; but when the lofty spire was put on the top of this, its vertical weight, pressing upon the tower arches and increasing their horizontal thrust, actually thrust the nave and choir arcades out of the perpendicular toward the west and east respectively, and there they are leaning at a very perceptible angle away from the center of the church—the architectural expression, in a very significant form, of the neglect of balance of mass in construction.

It will be clear how entirely this key feature of Gothic architecture, the buttress, is a result of practical construction needs. It's designed decoratively, but it serves as a crucial engineering solution in the building process. The same principle, and its impact on architectural style, can be seen in other examples beyond the typical form and placement of the buttress. The entire layout of an arched building is influenced by the need to provide counterforts to counter the push of the arches. The location of the central tower, for example, in many cathedrals and churches, is not just about creating an architectural effect and centralizing the design; it’s also the spot where the cross walls of the nave and transepts touch it from all four sides. If the tower is to be placed over the central roof, it can only be positioned at this point in the layout. In Norman buildings, which were in some ways superior to later Gothic constructions, the need for a solid support for the arches that support the tower greatly influenced the interior’s architectural expression. At Tewkesbury, for instance, while the lower piers are designed in the usual way toward the north and south sides (as parts of a nearly square pier standing under the tower's angle), the piers in the east and west directions extend into large solid wall sections to provide a strong support for the tower arches. On the north and south sides, the sturdy transept walls were immediately available behind the low arch of the side aisle, but on the east and west sides, there were only the nave and choir arcades to absorb the force of the north and south tower arches. Therefore, the Normans made sure to place a thick wall between them, so the tower arches' thrust could be balanced before affecting the less sturdy arcaded parts of the walls. This measure, this massive wall introduced purely for structural reasons, significantly enhances the grandeur of the interior architectural effect. The true structural and architectural insight of the Normans in this approach to the lower piers is shown by the interesting contrast at Salisbury. There, the tower piers are rather small, the style is later, and the solid building techniques of the Normans have given way to a more elegant but less monumental building style. Still, the support for the tower arches was likely adequate for the original weight of the tower; however, when the tall spire was added on top, its vertical weight pressed down on the tower arches and increased their horizontal thrust, actually pushing the nave and choir arcades out of alignment towards the west and east, respectively. Now, they lean at a noticeable angle away from the church's center—an architectural expression, in a significant way, of the failure to maintain balance in mass construction.

But while the buttress in Gothic architecture has been in process of development, what has the vault been doing? We left it (Fig. 92) in the condition of a round wagon vault, intersected by another similar vault at right angles. By that method of treatment we got rid of the continuous thrust on the walls. But there were many difficulties to be faced in the construction of vaulting after this first step had been taken, difficulties which arose chiefly from the rigid and unmanageable proportions of the circular arch, and which could not be even partially solved till the introduction of the pointed arch. The pointed arch is the other most marked and characteristic feature of Gothic architecture, and, like the buttress, it will be seen that it arose entirely out of constructive difficulties.

But while the buttress in Gothic architecture has been developing, what has been happening with the vault? We left it (Fig. 92) as a round wagon vault, intersected by another similar vault at right angles. This method helped eliminate the constant pressure on the walls. However, there were many challenges to tackle in constructing vaults after this initial step, challenges mainly stemming from the rigid and difficult proportions of the circular arch, which couldn't be addressed until the pointed arch was introduced. The pointed arch is another key feature of Gothic architecture, and, like the buttress, it originated entirely from construction challenges.

These difficulties were of two kinds; the first arose from the tendency of the round arch, when on a large scale and heavily weighted, to sink at the crown if there is even any very slight settlement of the abutments. If we turn again to diagram 77, and observe the nearly vertical line formed there by the joints of the keystone, and if we suppose the scale of that arch very much increased without increasing the width of each voussoir, and suppose it built in two or three rings one over the other (which is really the constructive method of a Gothic arch), we shall see that these joints in the uppermost portion of the arch must in that case become still more nearly vertical; in other words, the voussoirs almost lose the wedge shape which is necessary to keep them in their places, and a very slight movement or settlement of the abutments is sufficient to make the arch stones lose some of their grip on each other and sink more or less, leaving the arch flat at the crown. There can be no doubt that it was the observance of this partial failure of the round arch (partly owing probably to their own careless way of preparing the foundations for their piers—for the mediæval builders were very bad engineers in that respect) which induced the builders of the early transitional abbeys, such as Furness and Fountains and Kirkstall, to build the large arches of the nave pointed, though they still retain the circular-headed form for the smaller arches in the same buildings, which were not so constructively important. This is one of the constructive reasons which led to the adoption of the pointed arch in mediæval architecture, and one which is easily stated and easily understood. The other influence is one arising out of the lengthened conflict with the practical difficulties of vaulting, and is a rather more complicated matter, which we must now endeavor to follow out.

These difficulties came in two types: the first was related to how a large, heavily weighted round arch tends to sag at the top if there's even a slight settling of the supports. If we look again at diagram 77 and see the nearly vertical line created by the joints of the keystone, and imagine that arch scaled up significantly without increasing the width of each voussoir, built in two or three layers stacked on top of each other (which is essentially how a Gothic arch is constructed), we can understand that in this scenario, the joints at the top of the arch become even more vertical. In other words, the voussoirs almost lose their wedge shape, which is necessary to keep them in place. A slight shift or settling of the supports is enough for the stones of the arch to lose some of their grip on each other and sag, making the top of the arch flat. It's clear that noticing this partial failure of the round arch (partly due to their careless foundation work, as medieval builders were not great engineers in that regard) led the builders of early transitional abbeys like Furness, Fountains, and Kirkstall to create larger pointed arches in the nave, while keeping the smaller arches circular since they weren't as structurally significant. This is one of the building reasons that led to the use of the pointed arch in medieval architecture, and it's straightforward and easy to understand. The other influence stems from the ongoing challenges of vaulting, which is a more complicated issue that we now need to explore.

Figs. 93-107. Figs. 93-107.

Looking at Fig. 92, it will be seen that in addition to the perspective sketch of the intersecting arches, there is drawn under it a plan, which represents the four points of the abutment of the arches (identified in plan and perspective sketch as A, B, C, D), and the lines which are taken by the various arches shown by dotted lines. Looking at the perspective sketch, it will be apparent that the intersection of the two cross vaults produces two intersecting arches, the upper line of which is shown in the perspective sketch (marked e and f); underneath, this intersection of the two arches, which forms a furrow in the upper side of the construction, forms an edge which traverses the space occupied by the plan of the vaulting as two oblique arches, running from A to C and from B to D on the plan. Although these are only lines formed by the intersection of two cross arches, still they make decided arches to the eye, and form prominent lines in the system of vaulting; and in a later period of vaulting they were treated as prominent lines and strongly emphasized by mouldings; but in the Roman and early Romanesque vaults they were simply left as edges, the eye being directed rather to the vaulting surfaces than to the edges. The importance of this distinction between the vaulting surfaces and their meeting edges or groins2 will be seen just now. The edges, nevertheless, as was observed, do form arches, and we have therefore a system of cross arches (A B and C D3 Fig. 95), two wall arches (A, D and B C), and two oblique arches (A C and B D), which divide the space into four equal triangular portions; this kind of vaulting being hence called quadripartite vaulting. In this and the other diagrams of arches on this page, the cross arches are all shown in positive lines, and the oblique arches in dotted lines.

Looking at Fig. 92, you'll see that along with the perspective sketch of the intersecting arches, there's a plan below it that shows the four points of the arches' abutment (identified in both the plan and perspective sketch as A, B, C, D), along with the lines made by the various arches depicted as dotted lines. In the perspective sketch, it's clear that the intersection of the two cross vaults creates two intersecting arches, with the upper line represented in the sketch (marked e and f); below this, where the two arches intersect, it creates a groove on the upper side of the structure, forming an edge that crosses the space occupied by the vaulting plan as two slanted arches, running from A to C and from B to D on the plan. Although these are just lines formed by the intersection of two cross arches, they still look like distinct arches and create prominent lines in the vaulting system. In later vaulting styles, these lines were emphasized with mouldings, but in Roman and early Romanesque vaults, they were left as simple edges, directing the eye more to the vaulting surfaces than to the edges. The significance of this distinction between the vaulting surfaces and their meeting edges or groins2 will become clear shortly. Still, as noted, these edges do form arches, resulting in a system of cross arches (A B and C D3 Fig. 95), two wall arches (A, D and B C), and two slanted arches (A C and B D), which divide the space into four equal triangular sections; this type of vaulting is therefore called quadripartite vaulting. In this and the other diagrams of arches on this page, the cross arches are shown in solid lines, while the slanted arches are depicted in dotted lines.

We have here a system in which four semicircular arches of the width of A B are combined with two oblique arches of the width of A C, springing from the same level and supposed to rise to the same height. But if we draw out the lines of these two arches in a comparative elevation, so as to compare their curves together, we at once find we are in a difficulty. The intersection of the two circular arches produces an ellipse with a very flat crown, and very liable to fail. If we attempt to make the oblique arch a segment only of a large circle, as in the dotted line at 94, so as to keep it the same level as the other without being so flat at the top, the crown of the arch is safer, but this can only be done at the cost of getting a queer twist in the line of the oblique arch, as shown at D, Fig. 93. The like result of a twist of the line of the oblique arch would occur if the two sides of the space we are vaulting over were of different lengths, i.e., if the vaulting space were otherwise than a square, as long as we are using circular arches. If we attempt to make the oblique arches complete circles, as at Fig. 96, we see that they must necessarily rise higher than the cross and side arches, so that the roof would be in a succession of domical forms, as at Fig. 97. There is the further expedient of "stilting" the cross arches, that is, making the real arch spring from a point above the impost and building the lower portion of it vertical, as shown in Fig. 98. This device of stilting the smaller arches to raise their crowns to the level of those of the larger arches was in constant use in Byzantine and early Romanesque architecture, in the kind of manner shown in the sketch, Fig. 99; and a very clumsy and makeshift method of dealing with the problem it is; but something of the kind was inevitable as long as nothing but the round arch was available for covering contiguous spaces of different widths. The whole of these difficulties were approximately got over in theory, and almost entirely in practice, by the adoption of the pointed arch. By its means, as will be seen in Fig. 100, arches over spaces of different widths could be carried to the same height, yet with little difference in their curves at the springing, and without the necessity of employing a dangerously flat elliptical form in the oblique arch. A sketch of the Gothic vault in this form, and as the intersection of the surfaces of pointed vaults, is shown in Fig. 101.

We have a system where four semicircular arches, each the width of A B, are combined with two slanted arches, each the width of A C. These arches start at the same level and are expected to rise to the same height. However, if we draw these two arches in a side-by-side elevation to compare their curves, we immediately encounter a problem. The intersection of the two circular arches creates an ellipse with a very flat top, which is prone to failure. If we try to make the slanted arch just a segment of a larger circle, as illustrated by the dotted line at 94, to keep it at the same level as the other without being so flat on top, the arch's crown is safer. Yet this can only be achieved at the expense of creating a strange twist in the line of the slanted arch, as seen at D, Fig. 93. A similar twist would happen in the line of the slanted arch if the two sides of the space we are arching over were of different lengths, meaning if the arching space were not square, as long as we use circular arches. If we try to make the slanted arches complete circles, like in Fig. 96, we find that they would necessarily have to rise higher than the cross and side arches, resulting in a roof with a series of dome shapes, as shown in Fig. 97. There is also the option of "stilting" the cross arches, which involves starting the real arch from a point above the impost and making the lower part vertical, as shown in Fig. 98. This method of raising the crowns of the smaller arches to the level of the larger arches was commonly used in Byzantine and early Romanesque architecture, as depicted in the sketch, Fig. 99. While it's a rather awkward and makeshift solution to the problem, it was inevitable as long as only the round arch was available for covering adjoining spaces of different widths. All these difficulties were theoretically solved, and mostly in practice, by using the pointed arch. With this, as demonstrated in Fig. 100, arches over spaces of varying widths could be made to reach the same height while maintaining minimal differences in their curves at their bases, without needing a dangerously flat elliptical shape for the slanted arch. A sketch of the Gothic vault in this style, as seen in the intersection of the surfaces of pointed vaults, is shown in Fig. 101.

But now another and most important change was to come over the vault. The mediæval architects were not satisfied with the mere edge left by the Romans in their vaults, and even before the full Gothic period the Roman builders had emphasized their oblique arches in many cases by ponderous courses of moulded or unmoulded stone in the form of vaulting ribs. These, in the case of Norman building, were probably not merely put for the purpose of architectural expression, but also because they afforded an opportunity of concealing behind the lines of a regularly curved groin rib the irregular curves which were really formed by the junction of the vaulting surfaces. But when the vault become more manageable in its curves after the adoption of the pointed arch, the groin rib became adopted in the early pointed vaulting as a means of giving expression and carrying up the lines of the architectural design. On its edge were stones moulded with the deep undercut hollows of early English moulding, defining the curves of the oblique as well as of the cross arches with strongly marked lines, and, moreover, falling on a level with each other in architectural importance; the oblique vault of the arch is no longer a secondary line in the vaulting design; on the contrary, the cross arches are usually omitted, as shown in Figs. 102 and 103 (view and plan of an early Gothic quadripartite vault); so that the cross rib, which, in the early Romanesque wagon vault (Fig. 90), was the one marked line on the vaulting surface, has now been obliterated, and the line of the oblique arch (E F, Figs. 102, 103) has taken its place.

But now, another major change was about to take place in the vault. Medieval architects weren't satisfied with just the edges left by the Romans in their vaults, and even before the full Gothic period, Roman builders had highlighted their angled arches in many cases by using heavy stone courses, either molded or unmolded, in the shape of vaulting ribs. In Norman structures, these ribs were likely not only for architectural flair but also because they offered a way to hide the irregular curves created where the vaulting surfaces met, behind the lines of a smoothly curved groin rib. However, as vault curves became easier to manage with the introduction of the pointed arch, the groin rib was incorporated into early pointed vaulting to enhance the design and elevate the architectural lines. Its edge featured stones that were molded with the deep undercut hollows characteristic of early English molding, clearly defining the curves of both the angled and cross arches with bold lines. Additionally, these arches were now all considered equally important in the overall architectural design; the oblique arch was no longer just a secondary feature. Instead, the cross arches were often left out, as illustrated in Figs. 102 and 103 (view and plan of an early Gothic quadripartite vault). Thus, the cross rib, which had been the main line in the early Romanesque wagon vault (Fig. 90), was replaced by the line of the oblique arch (E F, Figs. 102, 103).

The effect of the strongly marked lines of the groin ribs, radiating from the cap of the shaft which was their architectural support, seems to have been so far attractive to the mediæval builders that they soon endeavored to improve upon it and carry it further by multiplying the groin ribs. One of the stages of this progress is shown in Figs. 104, 105. Here it will be seen that the cross rib is again shown, and that intermediate ribs have been introduced between it and the oblique rib. The richness of effect of the vault is much heightened thereby; but a very important modification in the mode of constructing it has been introduced. As the groin ribs become multiplied, it came to be seen that it was easier to construct them first, and fill in the spaces afterward; accordingly the groin, instead of being, as it was in the early days of vaulting, merely the line formed by the meeting of two arch surfaces, became a kind of stone scaffolding or frame work, between which the vaulting surfaces were filled in with lighter material. This arrangement of course made an immense difference in the whole principle of constructing the vault, and rendered it much more ductile in the hands of the builder, more capable of taking any form which he wished to impose on it, than when the vault was regarded and built as an intersection of surfaces. There was still one difficulty, however, one slight failure both practical and theoretical in the vault architecture, which for a long time much exercised the minds of the builders. The ribs of the vaulting being all of unequal length, they had to assume different curves almost immediately on rising from the impost; and as the mouldings of the ribs have to be run into each other ("mitered" is the technical term) on the impost, there not being room to receive them all separately, it was almost impossible to get them to make their divergence from each other in a completely symmetrical manner; the shorter ribs with the quicker curves parted from each other at a lower point than the larger ones, and the "miters" occurred at unequal heights. The effort to get over this unsatisfactory and irregular junction of the ribs at the springing was made first by setting back the feet of the shorter ribs on the impost capping, somewhat in the rear of the feet of the larger ribs, so as to throw their parting point higher up; but this also was only a makeshift, which it was hoped the eye would pass over; and in fact it is rarely noticeable except to those who know about it and look for it. Still the defect was there, and was not got over until the idea occurred of making all the ribs of the same curvature and the same length, and intercepting them all by a circle at the apex of the vault, as shown in Figs. 106, 107; the space between the circles at the apex of the vault being practically a nearly flat surface or plafond held in its place by the arches surrounding it; though, for effect, it is often treated otherwise in external appearance, being decorated by pendants giving a reversed curve at this point, but which of course are only ornamental features hung from the roof. If we look again at Fig. 104, we shall see that this was a very natural transition after all, for the arrangement of the ribs and vaulting surfaces in that example is manifestly suggestive of a form radiating round the central point of springing, though it only suggests that, and does not completely realize it. But here came a further and very curious change in the method of building the vault, for as the ribs were made more numerous, for richness of effect, in this form of vaulting, it was discovered that it was much easier to build the whole as a solid face of masonry, working the ribs on the face of it. Thus the ribs, which in the intermediate period were the constructive framework of the vault, in the final form of fan vaulting came back to their original use as merely a form of architectural expression, meant to carry on the architectural lines of the design; and they perform, on a larger scale and with a different expression, much the same kind of function which the fluting lines performed in the Greek column. The fan vault is therefore a kind of inverted dome, built up in courses on much the same principle as a dome, but a convex curve internally, instead of a concave one, the whole forming a series of inverted conoid forms abutting against the wall at the foot and against each other at their upper margins. This form of roof is wonderfully rich in effect, and has the appearance of being a piece of purely artistic work done for the pleasure of seeing it; yet, as we have seen, it is in reality, like almost everything good in architecture, the logical outcome of a contention with structural problems.

The strong lines of the groin ribs, radiating from the top of the shaft that supported them architecturally, seem to have captured the attention of medieval builders, who quickly sought to enhance and expand upon this design by adding more groin ribs. One example of this evolution is shown in Figs. 104, 105. Here, you can see the cross rib, along with additional ribs added between it and the diagonal rib. This significantly enhances the richness of the vault's appearance, but it also introduced an important change in the construction method. As the groin ribs multiplied, builders realized it was easier to build them first and then fill in the spaces afterward. Therefore, the groin, which in the early days of vaulting was simply the line where two arch surfaces met, evolved into a kind of stone scaffolding or framework, with lighter materials filling the vaulting surfaces. This approach greatly changed the entire principle of vault construction, making it much more flexible for builders to shape it into various forms than when it was viewed and built as just an intersection of surfaces. However, there was still one challenge, both practical and theoretical, in vault architecture that puzzled builders for a long time. Because the vaulting ribs were all different lengths, they had to follow different curves almost immediately as they rose from the impost. Since the mouldings of the ribs had to merge into each other (the technical term for this is "mitered") on the impost, with no space to accommodate them all separately, achieving a completely symmetrical divergence was nearly impossible. The shorter ribs, with their sharper curves, parted from each other at a lower point than the longer ones, leading to miter joints at uneven heights. To resolve this irregular junction at the springing, builders first tried setting back the feet of the shorter ribs on the impost cap slightly behind the larger ribs, raising their separation point higher. However, this was merely a temporary solution, intended for the eye to overlook; in fact, it's seldom noticeable except to those who are aware and looking for it. Yet the flaw remained until the idea emerged to make all the ribs of the same curvature and length, intersecting them with a circle at the top of the vault, as shown in Figs. 106, 107. The space between the circles at the apex of the vault essentially creates a nearly flat surface or plafond, supported by the surrounding arches; though for aesthetic purposes, it is often designed differently on the exterior, adorned with pendants that create a reversed curve at that point, which are just decorative features hanging from the roof. If we look again at Fig. 104, we can see that this was actually a very natural transition, as the arrangement of the ribs and vaulting surfaces in that example clearly suggests a form radiating from the central point of the springing, although it only suggests this and does not achieve it fully. However, this led to another interesting change in the method of building the vault. As the ribs became more numerous for richer visual effects, builders discovered that constructing the whole vault as a solid masonry face with the ribs built into it was much simpler. Thus, the ribs that had functioned as the structural framework of the vault during the intermediate period ultimately returned to their original purpose as a form of architectural expression, intended to carry the architectural lines of the design; they serve a similar function to the fluted lines in Greek columns, but on a larger scale and with a different expression. The fan vault is essentially an inverted dome, built up in layers on similar principles as a dome, but featuring an internal convex curve rather than a concave one, creating a series of inverted conoid shapes that meet the wall at the base and connect with one another at their upper edges. This type of roof is extraordinarily rich in appearance and looks like a purely artistic creation meant for visual pleasure; yet, as we’ve seen, it is in fact, like almost everything remarkable in architecture, a logical response to structural challenges.

We have already noticed the suggestion, in early Gothic or Romanesque, of the dividing up of a pier into a multiple pier, of which each part supports a special member of the superstructure, as indicated in Fig. 90. The Gothic pier, in its development in this respect, affords a striking example of that influence of the superstructure on the plan which has before been referred to. The peculiar manner of building the arch in Gothic work led almost inevitably to this breaking up of the pier into various members. The Roman arch was on its lower surface a simple flat section, the decorative treatment in the way of mouldings being round the circumference, and not on the under side or soffit of the arch, and in early Romanesque work this method was still followed. The mediæval builders, partly in the first instance because they built with smaller stones, adopted at an early period the plan of building an arch in two or more courses or rings, one below and recessed within the other. As the process of moulding the arch stones became more elaborated, and a larger number of subarches one within another were introduced, this characteristic form of subarches became almost lost to the eye in the multiplicity of the mouldings used. But up to nearly the latest period of Gothic architecture this form may still be traced, if looked for, as the basis of the arrangement of the mouldings, which are all formed by cutting out of so many square sections, recessed one within the other. This will be more fully described in the next lecture. We are now speaking more especially of the pier as affected by this method of building the arches in recessed orders. If we consider the effect of bringing down on the top of a square capital an arch composed of two rings of squared stones, the lower one only half the width (say) of the upper one, it will be apparent that on the square capital the arch stones would leave a portion of the capital at each angle bare, and supporting nothing.4 This looks awkward and illogical, and accordingly the pier is modified so as to suit the shape of the arch. Figs. 111, 112, 113, and 114, with the plans, B C D, accompanying them, illustrate this development of the pier. Fig. 111 is a simple cylindrical pier with a coarsely formed capital, a kind of reminiscence of the Doric capital, with a plain Romanesque arch starting from it. Fig. 112, shown in plan at B, is the kind of form (varied in different examples) which the pier assumed in Norman and early French work, when the arch had been divided into two recessed orders. The double lines of the arch are seen springing from the cap each way, in the elevation of the pier. If we look at the plan of the pier, we see that, in place of the single cylinder, it is now a square with four smaller half cylinders, one on each face. Of these, those on the right and left of the plan support the subarches of the arcade; the one on the lower side, which we will suppose to be looking toward the nave, supports the shaft which carries the nave vaulting, and which stands on the main capital with a small base of its own, as seen in Fig. 112—a common feature in early work; and the half column on the upper side of the plan supports the vaulting rib of the aisle. In Fig. 113 and plan C, which represents a pier of nearly a century later, we see that the pier is broken up by perfectly detached shafts, each with its own capital, and each carrying a group of arch mouldings, which latter have become more elaborated. Fig. 114 and plan D show a late Gothic fourteenth century pier, in which the separate shafts have been abandoned, or rather absorbed into the body of the pier, and the pier is formed of a number of moulded projections, with hollows giving deep shadows between them, and the capitals of the various members run into one another, forming a complete cap round the pier. This pier shows a remarkable contrast in every way to B, yet it is a direct development from the latter. In this late form of pier, it will be observed that the projection, E, which carries the vaulting ribs of the nave, instead of springing from the capital, as in the early example, Fig. 111, springs from the floor, and runs right up past the capital; thus the plan of the vaulting is brought, as it were, down on to the floor, and the connection between the roofing of its building and its plan is as complete as can well be. In Fig. 113 the vaulting shaft is supposed to stop short of the capital and to spring from a corbel in the wall, situated above the limit of the drawing. This was a common arrangement in the "Early English" and "Early Decorated" periods of Gothic, but it is not so logical and complete, or so satisfactory either to the eye or to the judgment, as starting the vaulting shaft from the floor line. The connection between the roofing and the plan may be further seen by looking at the portion of a mediæval plan given under Fig. 110, where the dotted lines represent the course of the groin ribs of the roof above. It will be seen how completely these depend upon the plan, so that it is necessary to determine how the roof in a vaulted building is to be arranged before setting out the ground plan.

We have already observed the early Gothic or Romanesque idea of breaking a pier into multiple sections, with each section supporting a specific part of the superstructure, as shown in Fig. 90. The development of the Gothic pier in this context showcases a striking example of how the superstructure influences the overall design, as previously mentioned. The unique way of constructing the arch in Gothic architecture naturally led to the division of the pier into different sections. The Roman arch had a flat section on its lower surface, with decorative moldings around the outer edge, rather than underneath or on the soffit of the arch, a technique that continued in early Romanesque architecture. Medieval builders, partly because they used smaller stones, early on adopted the idea of constructing an arch in two or more layers or rings, one below and recessed within the other. As the method of shaping arch stones became more complex, and more subarches were introduced within each other, this distinctive form of subarches became almost invisible amid the multitude of moldings used. However, even into the later stages of Gothic architecture, this form can still be identified as the basis of the arrangement of moldings, which are created by cutting multiple square sections, recessed into one another. This will be explained more thoroughly in the next lecture. Currently, we are specifically discussing how this method of building arches in recessed orders affects the pier. If we visualize the impact of placing an arch made of two rings of squared stones on top of a square capital, where the lower ring is only half the width of the upper one, it becomes clear that the arch stones would leave parts of the capital exposed at each corner, providing no support. This appears awkward and illogical, so the pier is altered to accommodate the arch’s shape. Figs. 111, 112, 113, and 114, along with plans B C D, illustrate this evolution of the pier. Fig. 111 shows a simple cylindrical pier with a rough capital reminiscent of the Doric style, supporting a plain Romanesque arch. Fig. 112, depicted in plan B, shows a form (varied across different examples) that the pier took in Norman and early French architecture, where the arch is divided into two recessed tiers. The two lines of the arch emerge from the capital in both directions in the elevation of the pier. If we analyze the pier's plan, we see that instead of a single cylinder, it is now a square with four smaller half cylinders, one on each side. The ones on the right and left support the subarches of the arcade; the one on the lower side, facing the nave, supports the column that holds the nave's vaulting and stands on the primary capital with its own small base, as shown in Fig. 112—a common feature in early work. The half-column on the upper side of the plan supports the vaulting rib of the aisle. In Fig. 113 and plan C, which represent a pier from nearly a century later, we see that the pier has been segmented by entirely separate shafts, each with its own capital, carrying a more complex arrangement of arch moldings. Fig. 114 and plan D depict a late Gothic pier from the fourteenth century, where the distinct shafts have been either abandoned or integrated into the structure of the pier itself, which features several molded projections with deep recesses creating shadows between them. The capitals of the different components merge together, forming a complete cap around the pier. This pier stands in stark contrast to B, yet it is a direct evolution from the earlier design. In this later type of pier, it can be noted that the projection, E, which supports the vaulting ribs of the nave, instead of rising from the capital as seen in the early example, Fig. 111, now extends from the floor and continues all the way past the capital; thus, the vaulting design is effectively brought down to the floor level, creating a seamless connection between the roof structure and its layout. In Fig. 113, the vaulting shaft is shown as stopping short of the capital and springing from a corbel on the wall above the drawing's limit. This arrangement was common during the "Early English" and "Early Decorated" periods of Gothic architecture, but it is less logical, complete, and visually satisfying than starting the vaulting shaft from the floor level. The link between the roof and the layout is further illustrated in the medieval plan provided under Fig. 110, where the dotted lines represent the path of the groin ribs of the roof above. It is evident how completely these depend on the layout, making it crucial to define how the roof in a vaulted structure is to be designed before finalizing the ground plan.

Thus we see that the Gothic cathedral, entirely different in its form from that of the Greek temple, illustrates, perhaps, even more completely than the Greek style, the same principle of correct and truthful expression of the construction of the building, and that all the main features which give to the style its most striking and picturesque effects are not arbitrarily adopted forms, but are the result of a continuous architectural development based on the development of the construction. The decorative details of the Gothic style, though differing exceedingly from those of the Greek, are, like the latter, conventional adaptations of suggestions from nature; and in this respect again, as well as in the character of the mouldings, we find both sides illustrating the same general principle in the design of ornament, in its relation to position, climate, and material; but this part of the subject will be more fully treated of in the next lecture.

Thus we see that the Gothic cathedral, completely different in form from the Greek temple, illustrates, perhaps even more clearly than the Greek style, the same principle of accurate and truthful expression in the building’s construction. All the main features that give the style its most striking and picturesque effects aren’t randomly chosen forms, but are the result of a continuous architectural evolution based on the development of construction techniques. The decorative details of the Gothic style, although very different from those of the Greek, are, like the latter, conventional adaptations inspired by nature. In this respect, as well as in the character of the moldings, we find both styles illustrating the same general principle in designing ornament, in relation to position, climate, and materials; however, this topic will be discussed in more detail in the next lecture.

We have now arrived at a style of architectural construction and expression which seems so different from that of Greek architecture, which we considered in the last lecture, that it is difficult to realize at first that the one is, in regard to some of its most important features, a lineal descendant of the other. Yet this is unquestionably the case. The long thin shaft of Gothic architecture is descended, through a long series of modifications, from the single cylindrical column of the Greek; and the carved mediæval capital, again, is to be traced back to the Greek Corinthian capital, through examples in early French architecture, of which a tolerably complete series of modifications could be collected, showing the gradual change from the first deviations of the early Gothic capital from its classical model, while it still retained the square abacus and the scroll under the angle and the symmetrical disposition of the leaves, down to the free and unconstrained treatment of the later Gothic capital. Yet with these decided relations in derivation, what a difference in the two manners of building! The Greek building is comparatively small in scale, symmetrical and balanced in its main design, highly finished in its details in accordance with a preconceived theory. The Gothic building is much more extensive in scale, is not necessarily symmetrical in its main design, and the decorative details appear as if worked according to the individual taste and pleasure of each carver, and not upon any preconceived theory of form or proportion. In the Greek building all the predominant lines are horizontal; in the mediæval building they are vertical. In the Greek building every opening is covered by a lintel; in the Gothic building every opening is covered by an arch. No two styles, it might be said, could be more strongly contrasted in their general characteristics and appearance. Yet this very contrast only serves to emphasize the more strongly the main point which I have been wishing to keep prominent in these lectures—that architectural design, rightly considered, is based on and is the expression of plan and construction. In Greek columnar architecture the salient feature of the style is the support of a cross lintel by a vertical pillar; and the main effort of the architectural designer is concentrated on developing the expression of the functions of these two essential portions of the structure. The whole of the openings being bridged by horizontal lintels, the whole of the main lines of the superstructure are horizontal, and their horizontal status is as strongly marked as possible by the terminating lines of the cornice—the whole of the pressures of the superstructure are simply vertical, and the whole of the lines of design of the supports are laid out so as to emphasize the idea of resistance to vertical pressure. The Greek column, too, has only one simple office to perform, that of supporting a single mass of the superstructure, exercising a single pressure in the same direction. In the Gothic building the main pressures are oblique and not vertical, and the main feature of the exterior substructure, the buttress, is designed to express resistance to an oblique pressure; and no real progress was made with the development of the arched style until the false use of the apparent column or pilaster as a buttress was got rid of, and the true buttress form evolved. On the interior piers of the arcade there is a resolution of pressures which practically results in a vertical pressure, and the pier remains vertical; but the pressure upon it being the resultant of a complex collection of pressures, each of these has, in complete Gothic, its own apparent vertical supporting feature, so that the plan of the substructure becomes a logical representation of the main features and pressures of the superstructure. The main tendency of the pointed arched building is toward vertically, and this vertical tendency is strongly emphasized and assisted by the breaking up of the really solid mass of the pier into a number of slender shafts, which, by their strongly marked parallel lines, lead the eye upward toward the closing-in lines of the arcade and of the vaulted roof which forms the culmination of the whole. The Greek column is also assisted in its vertical expression by the lines of the fluting; but as the object of these is only to emphasize the one office of the one column, they are strictly subordinate to the main form, are in fact merely a kind of decorative treatment of it in accordance with its function. In the Gothic pier the object is to express complexity of function, and the pier, instead of being a single fluted column, is broken up into a variety of connected columnar forms, each expressive of its own function in the design. It may be observed also that the Gothic building, like the Greek, falls into certain main divisions arising out of the practical conditions of its construction, and which form a kind of "order" analogous to the classic order in a sense, though not governed by such strict conventional rules. The classic order has its columnar support, its beam, its frieze for decorative treatment. The Gothic order has its columnar support, its arch (in place of the beam), its decoratively treated stage (the triforium), occupying the space against which the aisle roof abuts, and its clerestory, or window stage. All these arise as naturally out of the conditions and historical development of the structure in the Gothic case as in the Greek one, but the Greek order is an external, the Gothic an internal one. The two styles are based on constructive conditions totally different the one from the other; their expression and character are totally different. But this very difference is the most emphatic declaration of the same principle, that architectural design is the logical, but decorative, expression of plan and construction.

We have now reached a style of architecture and design that feels so different from Greek architecture, which we talked about in the last lecture, that it’s hard to realize at first that one is, in many important ways, a direct descendant of the other. But this is undeniably true. The long, slender pillar of Gothic architecture has evolved, through many changes, from the single cylindrical column of the Greeks. Furthermore, the ornate medieval capital can be traced back to the Greek Corinthian capital through early French architecture, where a fairly complete series of modifications shows the gradual transition from the early Gothic capital's first deviations from its classical model, while it still kept the square top and the scroll beneath the angle along with the symmetrical arrangement of the leaves, down to the more free and unrestricted design of the later Gothic capital. Yet with these clear relationships in origin, just look at how different the two styles of building are! Greek buildings are relatively small, symmetrical, and balanced in their main design, with highly refined details according to a set theory. On the other hand, Gothic buildings are much larger, don’t have to be symmetrical in their main design, and the decorative details seem to be shaped according to each carver's individual taste and creativity, not following any predetermined theory of form or proportion. In Greek architecture, all the dominant lines are horizontal; in medieval architecture, they are vertical. In Greek buildings, every opening is covered by a lintel; in Gothic buildings, every opening is topped by an arch. No two styles could be more starkly contrasted in their overall characteristics and appearance. Yet this very contrast only serves to highlight my main point that I’ve been emphasizing in these lectures—that good architectural design is based on and expresses a plan and construction. In Greek columnar architecture, the key feature is a cross lintel supported by a vertical pillar; the main goal of the designer is to express the functions of these two essential parts of the structure. Since all openings are spanned by horizontal lintels, the main lines of the superstructure are also horizontal, distinctly emphasized by the edge of the cornice—the pressures of the superstructure act only vertically, and all the support lines are arranged to highlight the idea of resisting vertical pressure. The Greek column also serves just one simple purpose: supporting a single mass of the superstructure with a single direction of pressure. In Gothic buildings, the main pressures are tilted rather than vertical, and the key external support feature, the buttress, is designed to convey resistance to oblique pressure. True progress in developing the arched style only happened when the incorrect use of a false column or pilaster as a buttress was moved away from and the real form of the buttress was developed. Inside the piers of the arcade, there’s a resolution of pressures that effectively creates a vertical pressure, keeping the pier vertical; however, the pressure on it is the result of a complex mix of pressures, with each having, in complete Gothic architecture, its own apparent vertical support feature, making the substructure's plan a logical representation of the main features and pressures of the superstructure. The key tendency of the pointed arched building is toward verticality, which is strongly emphasized by breaking the solid mass of the pier into multiple slender shafts, whose prominent parallel lines draw the eye upward towards the closing lines of the arcade and the vaulted roof that culminates the whole. The Greek column also supports its vertical appearance with the fluting lines; however, since these only serve to highlight the single role of that column, they simply complement the main form and are essentially a decorative treatment of it based on its function. In Gothic piers, the goal is to express complexity of function, and instead of being a single fluted column, the pier is broken into various connected column forms, each reflecting its own role in the design. It’s also worth noting that the Gothic building, like the Greek one, falls into main divisions based on its construction’s practical conditions, creating an “order” similar to the classic order, but without being bound by strict conventional rules. The classic order includes its column support, its beam, and its frieze for decoration. The Gothic order features its column support, its arch (instead of the beam), its decorative stage (the triforium), which occupies the space where the aisle roof meets, and its clerestory, or window stage. All these elements arise as naturally from the conditions and historical evolution of the Gothic structure as they do in the Greek structure, but in Greek architecture, the order is external, while in Gothic it’s internal. The two styles are built on completely different constructive conditions; their expressions and characters are entirely different. Yet this very difference strongly affirms the same principle that architectural design is the logical, though decorative, expression of plan and construction.

Delivered before the Society of Arts, London, December 13, 1887. From the Journal of the Society.

Delivered before the Society of Arts, London, December 13, 1887. From the Journal of the Society.

A groin is the edge line formed by the meeting and intersection of any two arched surfaces. When this edge line is covered and emphasized by a band of moulded stones forming an arch, as it were, on this edge, this is called a groin rib.

A groin is the line created by the meeting and intersection of any two curved surfaces. When this line is highlighted and framed by a band of shaped stones forming an arch along this edge, it is referred to as a groin rib.

The "D" seems to have been accidentally omitted in this diagram; it is of course the fourth angle of the plan.

The "D" looks like it was accidentally left out in this diagram; it's obviously the fourth angle of the plan.

This was illustrated by diagrams on the wall at the delivery of the lecture.

This was shown through diagrams on the wall during the lecture.


THE METEOROLOGICAL STATION ON MT. SANTIS.

THE METEOROLOGICAL STATION ON MT. SANTIS. THE WEATHER STATION ON MT. SANTIS.

At the second International Meteorological Congress, in 1879, the erection of an observatory on the top of a high mountain was considered. The Swiss Meteorological Commission undertook to carry out the project, and sent out circulars to different associations, governments, and private individuals requesting single or yearly contributions to aid in defraying the expense of the station. In December, 1881, an extra credit of about $1,000 was granted by the Bundesversammlung for the initial work on the station, which was temporarily placed in the Santis Hotel, and a telegraph was put up between that place and Weisbad in August, 1882, so that on September 1 of the same year the meteorological observations were begun.

At the second International Meteorological Congress in 1879, the idea of building an observatory on a high mountain was discussed. The Swiss Meteorological Commission took on the project and sent out requests to various associations, governments, and private individuals for one-time or annual contributions to help cover the costs of the station. In December 1881, an additional budget of around $1,000 was approved by the Bundesversammlung for the initial work on the station, which was temporarily set up in the Santis Hotel. A telegraph line was established between that location and Weisbad in August 1882, allowing meteorological observations to begin on September 1 of that year.

At the end of August, 1885, this temporary arrangement expired, and the enterprise could not be carried on unless the support of the same was undertaken by the Union. On March 27, 1885, the Bundesversammlung decided to take the necessary steps. Mr. Fritz Brunner, who died May 1, 1885, left a large legacy for the enterprise, making it possible to build a special observatory.

At the end of August 1885, this temporary arrangement came to an end, and the project couldn't continue unless the Union took it on. On March 27, 1885, the Bundesversammlung decided to take the necessary actions. Mr. Fritz Brunner, who passed away on May 1, 1885, left a significant legacy for the project, allowing for the construction of a dedicated observatory.

For this purpose the northeast corner of the highest rocky peak was blasted out and the building was so placed that the wall of rock at the rear formed an excellent protection from the high west winds. By the first of October, last year, the building was ready for occupancy, and there was a quiet opening at which Mr. Potch, director of the Blue Hill Observatory, near Boston, and others were present.

For this purpose, the northeast corner of the tallest rocky peak was blasted away, and the building was positioned so that the rock wall at the back provided great protection from the strong west winds. By the first of October last year, the building was ready for people to move in, and there was a low-key opening attended by Mr. Potch, the director of the Blue Hill Observatory near Boston, among others.

The building is 26 feet long, 19 feet deep, and 30 feet high, and is very solid and massive, having been built of the limestone blasted from the rock. It consists of a ground floor containing the telegraph office, the observers' work room, and the kitchen and store rooms; the first story, in which are the living and sleeping rooms for the observers and their assistants; and the second story, living and sleeping rooms for visiting scientists who come to make special observations, and a reserve room. The barometer and barograph are placed in the second story, at a height of about 8,202 feet above the level of the sea, whereas in the hotel they were only about 8,093 feet above the sea level. The flat roof, of wood and cement, which extends very little above the plateau of the mountain top, is admirably adapted for making observations in the open air. All the rooms in the house are ceiled with wood, and the walls and floors of the ground floor and first story and the ceilings of the second story are covered with insulating material. The cost of the building, including the equipments, amounted to about $11,200.

The building is 26 feet long, 19 feet deep, and 30 feet high, and it is very solid and sturdy, made from the limestone blasted from the rock. It has a ground floor that includes the telegraph office, the observers' workroom, and the kitchen and storage rooms; the first story has the living and sleeping quarters for the observers and their assistants; and the second story has living and sleeping rooms for visiting scientists who come to conduct special observations, along with a reserve room. The barometer and barograph are located on the second story, at an elevation of about 8,202 feet above sea level, whereas in the hotel, they were only about 8,093 feet above sea level. The flat roof, made of wood and cement, which barely rises above the mountain plateau, is perfectly suited for conducting outdoor observations. All the rooms in the house have wooden ceilings, and the walls and floors of the ground floor and first story, along with the ceilings of the second story, are covered with insulating material. The total cost of the building, including equipment, was approximately $11,200.

The fact that since the erection of the Santis station there has been a still higher station constructed on Sonnblick (10,137 feet high) does not decrease the value of the former, for the greater the number of such elevated stations, the better will be the meteorological investigations of the upper air currents. The present observer at Santis is Mr. C. Saxer, who has endured the hardships and privations of a long winter at the station.

The fact that since the construction of the Santis station, an even higher station has been built on Sonnblick (10,137 feet high) doesn’t lessen the value of the former. In fact, the more elevated stations there are, the better the meteorological studies of upper air currents will be. The current observer at Santis is Mr. C. Saxer, who has put up with the struggles and hardships of a long winter at the station.

The anemometer house, which is shown in our illustration, is connected with the main house by a tunnel. Several times during the day records are taken of the barometer, the thermometer, the weather vane, as well as notes in regard to the condition of the weather, the clouds, fall of rain or snow, etc. A registering aneroid barometer marks the pressure of the atmosphere hourly, and two turning thermometers register the temperature at midnight and at four o'clock in the morning.—Illustrirte Zeitung.

The anemometer house, shown in our illustration, is linked to the main house by a tunnel. Several times throughout the day, we take readings of the barometer, thermometer, and weather vane, as well as notes on the weather conditions, clouds, and any rain or snow that may fall. A recording aneroid barometer tracks atmospheric pressure every hour, and two rotating thermometers log the temperature at midnight and at 4 a.m.—Illustrirte Zeitung.


THE CARE OF THE EYES.1

By Prof. David Webster, M.D.

"The light of the body is the eye." Of all our senses, sight, hearing, touch, taste, and smell, the sight is that which seems to us the most important. Through the eye, the organ of vision, we gain more information and experience more pleasure, perhaps, than through any or all our other organs of sense. Indeed, we are apt to depreciate the value of our other senses when comparing them to the eyesight. It is not uncommon to hear a person say, "I would rather die than be blind." But no one says, "I would rather die than lose my hearing." As a matter of fact, the person who is totally blind generally appears to be more cheerful, happier, than one who is totally deaf. Deaf mutes are often dull, morose, quick tempered, obstinate, self-willed, and difficult to get along with, while the blind are not infrequently distinguished for qualities quite the reverse. It is worthy of remark that the eye is that organ of sense which is most ornamental as well as useful, and the deprivation of which constitutes the most visible deformity. But it is unnecessary to enter into a comparison of the relative value of our senses or the relative misfortune of our loss of any one of them. We need them all in our daily struggle for existence, and it is necessary to our physical and mental well-being, as well as to our success in life, that we preserve them all in as high a degree of perfection as possible. We must not lose sight of the fact that all our organs of sense are parts of one body, and that whatever we do to improve or preserve the health of our eyes cannot do harm to any other organ. We shall be able to "take care of our eyes" more intelligently if we know something of their structure and how they perform their functions. The eye is a hollow globe filled with transparent material and set in a bony cavity of the skull, which, with the eyelids and eyelashes, protect it from injury. It is moved at will in every direction by six muscles which are attached to its surface, and is lubricated and kept moist by the secretions of the tear gland and other glands, which secretions, having done their work, are carried down into the nose by a passage especially made for the purpose—the tear duct. We are all familiar with the fact that our eyes are "to see with," but in order to be able to take care of our eyes intelligently, it is necessary to understand as far as possible how to see with them.

"The light of the body is the eye." Out of all our senses—sight, hearing, touch, taste, and smell—sight seems to be the most important. Through our eyes, the organs of vision, we gather more information and experience more pleasure, perhaps, than through any of our other senses. In fact, we often underestimate the value of our other senses when we compare them to sight. It's common to hear someone say, "I would rather die than be blind." But you rarely hear someone say, "I would rather die than lose my hearing." Generally, a person who is completely blind appears to be more cheerful and happier than someone who is completely deaf. Deaf individuals can often seem dull, moody, quick-tempered, stubborn, self-willed, and hard to interact with, while blind individuals are frequently known for qualities that are quite the opposite. It's important to note that the eye is both an ornamental and useful organ, and losing it is the most noticeable type of deformity. However, there's no need to compare the value of our senses or the misfortune of losing any of them. We need all our senses for our daily survival, and it's crucial for our physical and mental well-being, as well as our success in life, to keep them all functioning as well as possible. We must remember that all our sensory organs are parts of one body, and anything we do to improve or maintain the health of our eyes won’t harm any other organ. We'll be able to "take care of our eyes" more effectively if we understand something about their structure and how they work. The eye is a hollow sphere filled with transparent material and sits in a bony socket in the skull, protected from harm by the eyelids and eyelashes. It can move in all directions at will, thanks to six muscles attached to its surface, and it stays lubricated and moist through secretions from the tear gland and other glands, which are drained into the nose via a special passage—the tear duct. We all know that our eyes are for seeing, but to care for them intelligently, it's essential to understand as much as we can about how we see with them.

THE BACK WALL OF THE EYE.

It is a remarkable fact that every object we see has its picture formed upon the back wall of our eyes. The eye is a darkened chamber, and the whole of the front part of it acts as a lens to bring the rays of light coming from objects we wish to see to a focus on its back wall, thus forming a picture there as distinct as the picture formed in the camera obscura of the photographer. This has not only been proved by the laws of optics, but has been actually demonstrated in the eyes of rabbits and other animals. Experimenters have held an object before the eye of a rabbit for a few moments, and have then killed the animal and removed the eye as quickly as possible, and laid its back wall bare, and have distinctly seen there the picture of the object upon which the eye had been fixed. It is a truly wonderful fact that these pictures upon the back wall of the eye can be changed so rapidly that the picture of the object last looked at disappears in an instant and makes way for the picture of the next. We know that the picture formed on the back wall of the eye is carried back to the brain by the optic nerve, but there our knowledge stops. Science cannot tell us how the brain, and through it the mind, completes the act of seeing. It is there that the finite and the infinite touch, and, as our minds are finite, we cannot comprehend the infinite.

It’s amazing to realize that every object we see creates an image on the back wall of our eyes. The eye is like a dark room, and the entire front part of it works like a lens to focus the light rays from the objects we want to look at onto its back wall, forming an image just as clear as the image captured in a photographer's camera obscura. This has been proven by the principles of optics and has been demonstrated in the eyes of rabbits and other animals. Researchers have held an object in front of a rabbit's eye for a short while, then quickly killed the animal and removed its eye to expose the back wall, where they could clearly see the image of the object the eye had been focused on. It’s truly remarkable that these images on the back wall of the eye can change so quickly that the image of the last object looked at disappears in an instant to make way for the next one. We know that the image formed on the back wall of the eye is sent to the brain by the optic nerve, but that’s where our understanding ends. Science can’t explain how the brain—and through it, the mind—completes the act of seeing. It’s in this space that the finite and the infinite intersect, and since our minds are finite, we can't fully grasp the infinite.

But there is enough that we can understand, and it shall be my endeavor in this paper to make some plain statements that will help as a guide in the preservation of those wonderful and useful organs.

But there’s enough that we can understand, and it will be my goal in this paper to make some clear statements that will serve as a guide in preserving those amazing and useful organs.

FAR AND NEAR SIGHTEDNESS.

We have to use our eyes for near and far distant vision. In gathering pictures of distant objects the normally shaped eye puts forth little or no effort. It is the near work, such as reading, sewing, or drawing, that puts a real muscular strain upon the eyes. There are certain rules that apply to the use of the eyes for such near work regardless of the age of the person.

We need to use our eyes for both close-up and distant vision. When looking at faraway objects, a normally shaped eye doesn’t have to work hard. It’s the close-up tasks, like reading, sewing, or drawing, that really strain our eye muscles. There are specific guidelines for using our eyes for these close-up activities, no matter how old you are.

READING.

1. In reading, a book or newspaper should be held at a distance of from ten to fifteen inches from the eyes. It is hardly necessary to caution anybody not to hold the print further away than fifteen inches. The only objection to holding ordinary print too far away is that in so doing the pictures formed on the back wall of the eye are too small to be readily and easily perceived, and the close attention consequently necessary causes both the eyes and the brain to tire. Most persons quickly find this out themselves, and the tendency is rather to hold the book too near, for the nearer the object to the eye, the larger its picture upon the retina, or back eye wall. But here we encounter another danger. The nearer the object the eyes are concentrated upon, the greater the muscular effort necessary; so that by holding the book too near, the labor of reading is greatly increased, and the long persistence in such a habit is likely to produce weak eyes, and may, in some instances, lead to real near-sightedness. When children are observed to have acquired this habit and cannot be persuaded out of it, they should always be taken to a physician skilled in the treatment of the eye for examination and advice. A little attention at such a time may save them from a whole lifetime of trouble with their eyes. Of course, the larger the print, the farther it may be held from the eyes.

1. When reading, you should hold a book or newspaper about ten to fifteen inches away from your eyes. It's really not necessary to remind anyone not to hold the print farther away than fifteen inches. The only downside to holding regular print too far away is that the images projected on the back of the eye are too small to see clearly, and having to concentrate that hard can tire both your eyes and your brain. Most people figure this out on their own, and the tendency is usually to hold the book too close; the closer the object is to your eye, the larger the image on the retina. But here’s another issue. The closer you focus on something, the more effort your eye muscles have to exert. So, if you hold the book too close, reading becomes much harder, and sticking to this habit for a long time may weaken your eyes and, in some cases, lead to actual nearsightedness. If you notice children have developed this habit and can’t be convinced otherwise, they should definitely see a doctor who specializes in eye care for an exam and advice. A little attention at this point can prevent a lifetime of eye problems. Naturally, the larger the print, the farther away it can be held from the eyes.

POSITION.

2. The position of the person with regard to the light should be so that the latter will fall upon the page he is reading, and not upon his eyes. It is generally considered most convenient to have the light shine over the left shoulder, so that in turning the leaves of the book, the shadow of the hand upon the page is avoided. It is not always possible to do this, however, and, at the same time, to get plenty of light upon the page. When one finds himself compelled to face the light in reading, or in standing at a desk bookkeeping, he should always contrive to shade his eyes from a direct light. This may be done with a large eye shade projecting from the brow. A friend of mine, a physician, is very fond of reading by a kerosene lamp, the lamp being placed on a table by his side, and the direct light kept from his eyes by means of a piece of cardboard stuck up by the lamp chimney.

2. The position of the person in relation to the light should be such that the light falls on the page they are reading, not into their eyes. It's generally seen as most convenient to have the light shine over the left shoulder, so when turning the pages of the book, the shadow of the hand doesn’t fall on the text. However, it's not always possible to achieve this while still getting plenty of light on the page. When someone finds themselves needing to face the light while reading or standing at a desk doing bookkeeping, they should always try to shield their eyes from direct light. This can be done with a large eye shade that extends from the brow. A friend of mine, who is a doctor, really likes reading by a kerosene lamp, placing the lamp on a table beside him and using a piece of cardboard positioned by the lamp chimney to block direct light from his eyes.

PROPER LIGHT.

3. The illumination should always be sufficient. Nothing is more injurious to the eyes than reading by a poor light. Many persons strain their eyes by reading on into the twilight as long as they possibly can. They become interested and do not like to leave off. Some read in the evening at too great a distance from the source of light, forgetting that the quantity of light diminishes as the square of the distance from the source of light increases. Thus, at four feet, one gets only one-sixteenth part of the light upon his page that he would at one foot. It is the duty of parents and others who have charge of children to see to it that they do not injure their eyes by reading by insufficient light, either daylight or artificial light. There is a common notion that electric light is bad for the eyes. The only foundation I can think of for such a notion is that it is trying to the eyes to gaze directly at the bright electric light. It is bad to gaze long at any source of light, and the brighter the source of light gazed at, the worse for the eyes, the sun being the worst of all. I have seen more than one person whose eyes were permanently injured by gazing at the sun, during an eclipse or otherwise. As a matter of fact, nothing short of sunlight is better than the incandescent electric light to read by or to work by.

3. The lighting should always be adequate. Nothing is worse for your eyes than reading in poor light. Many people strain their eyes by reading into the twilight for as long as possible. They get caught up in the story and don’t want to stop. Some read in the evening from too far away from the light source, forgetting that the amount of light decreases as the distance from the source increases. For example, at four feet, you get only one-sixteenth of the light on your page that you would at one foot. It's the responsibility of parents and anyone caring for children to ensure they don't harm their eyes by reading with insufficient light, whether it’s natural or artificial. There's a common belief that electric light is harmful to the eyes. The only reason I can think of for this idea is that it can be tough on the eyes to look directly at bright electric lights. Staring for too long at any light source is harmful, and the brighter the light, the worse it is for your eyes, with the sun being the worst of all. I've seen more than one person suffer permanent eye damage from looking at the sun, whether during an eclipse or not. In fact, nothing is better for reading or working by than incandescent electric light, except for sunlight.

READING IN BED.

As to reading while lying down in bed or on a lounge, I can see no objection to it so far as the eyes are concerned, provided the book is held in such a position that the eyes do not have to be rolled down too far. Unless the head is raised very high by pillows, however, it will be found very fatiguing to hold the book high enough, not to mention the danger of falling asleep, and of upsetting the lamp or candle, and thus setting the bed on fire. Many persons permanently weaken their eyes by reading to pass away the tedious hours during recovery from severe illness. The muscles of the eyes partake of the general weakness and are easily overtaxed. Persons in this condition may be read to, but should avoid the active use of their own eyes.

When it comes to reading while lying in bed or on a couch, I don't see any problem with it for your eyes, as long as you hold the book in a position that doesn't require your eyes to look down too much. However, unless your head is propped up high with pillows, it can be very tiring to hold the book up enough, not to mention the risk of falling asleep and knocking over the lamp or candle, which could start a fire. Many people weaken their eyes permanently by reading to pass the time while recovering from serious illness. The muscles in their eyes become weak and can easily get strained. People in this situation can be read to, but they should avoid actively using their own eyes.

READING IN RAIL CARS.

Reading while in the rail cars or in omnibuses is to be avoided. The rapid shaking, trembling or oscillating motion of the cars makes it very difficult to keep the eyes fixed upon the words, and is very tiresome. I have seen many persons who attributed the failure of their eyes to the daily habit of reading while riding to and from the city. Children should be cautioned against reading with the head inclined forward. The stooping position encourages a rush of blood to the head, and consequently the eyes become congested, and the foundations for near-sightedness are laid.

Reading on trains or buses should be avoided. The constant shaking and swaying makes it hard to focus on the words and can be exhausting. I've seen many people blame their eye problems on the habit of reading during their daily commutes. Children should be warned not to read with their heads bent forward. This slouching position can cause blood to rush to the head, leading to congestion in the eyes and setting the stage for nearsightedness.

(To be continued.)

(To be continued.)

From a paper by David Webster. M.D., professor of ophthalmology in the New York Polyclinic and surgeon to the Manhattan Eye and Ear Hospital, New York.

From a paper by David Webster, M.D., professor of ophthalmology at the New York Polyclinic and surgeon at the Manhattan Eye and Ear Hospital, New York.


TESTING INDIGO DYES.

The author deals with the question whether a sample of goods is dyed with indigo alone or with a mixture of indigo and other blue coloring matters. His method may be summarized as follows: Threads of the material in question should give up no coloring matter to boiling water. Alcohol at 50 and at 95 per cent. (by volume) ought to extract no color, even if gently warmed (not boiled). Solution of oxalic acid saturated in the cold, solution of borax, solution of alum at 10 per cent., and solution of ammonium molybdate at 331/3 per cent. ought not to extract any coloring matter at a boiling heat. The borax extract, if subsequently treated with hydrochloric acid, should not turn red, nor become blue on the further addition of ferric chloride. Solutions of stannous chloride and ferric chloride with the aid of heat ought entirely to destroy the blue coloring matter. Glacial acetic acid on repeated boiling should entirely dissolve the coloring matter. If the acetic extracts are mixed with two volumes of ether and water is added, so as to separate out the ether, the water should appear as a slightly blue solution, the main bulk of the indigo remaining in suspension at the surface of contact of the ethereal and watery stratum. This acid watery stratum should be colorless, and should not assume any color if a little strong hydrochloric acid is allowed to fall into it through the ether. No sulphureted hydrogen should be evolved on boiling the yarn or cloth in strong hydrochloric acid. On prolonged boiling, supersaturation with strong potassa in excess, heating and adding a few drops of chloroform, no isonitrile should be formed.—W. Lenz.

The author examines whether a sample of goods is dyed only with indigo or with a mix of indigo and other blue dyes. His method can be summarized as follows: Threads of the material should not release any dye into boiling water. Alcohol at 50% and 95% (by volume) should not extract any color, even when gently heated (not boiled). A saturated solution of oxalic acid at cold temperatures, along with solutions of borax, 10% alum, and 331/3% ammonium molybdate should not extract any color when heated to boiling. The borax extract, if treated with hydrochloric acid afterward, should not turn red nor become blue upon adding ferric chloride. Solutions of stannous chloride and ferric chloride, when heated, should completely remove the blue dye. Glacial acetic acid should completely dissolve the dye after repeated boiling. If the acetic extracts are mixed with two volumes of ether and water is added to separate the ether, the water should appear as a slightly blue solution, with most of the indigo remaining suspended at the boundary where the ether and water meet. This acidic water layer should be colorless and should not change color if a little strong hydrochloric acid is added through the ether. No hydrogen sulfide should be released when boiling the yarn or cloth in strong hydrochloric acid. After prolonged boiling, supersaturation with excess strong potash, heating, and adding a few drops of chloroform should not yield any isonitrile.—W. Lenz.


THE SCIENTIFIC AMERICAN

Architects and Builders Edition.

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This is a Special Edition of the Scientific American, issued monthly—on the first day of the month. Each number contains about forty large quarto pages, equal to about two hundred ordinary book pages, forming, practically, a large and splendid Magazine of Architecture, richly adorned with elegant plates in colors and with fine engravings, illustrating the most interesting examples of modern Architectural Construction and allied subjects.

This is a Special Edition of the Scientific American, published monthly on the first day of each month. Each issue contains about forty large quarto pages, which is roughly equivalent to two hundred regular book pages, creating a large and impressive Magazine of Architecture, beautifully decorated with elegant color plates and fine engravings, showcasing the most fascinating examples of modern architectural construction and related topics.

A special feature is the presentation in each number of a variety of the latest and best plans for private residences, city and country, including those of very moderate cost as well as the more expensive. Drawings in perspective and in color are given, together with full Plans, Specifications, Costs, Bills of Estimate, and Sheets of Details.

A special feature is the presentation in each issue of a variety of the latest and best plans for private homes, both urban and rural, including options for low budgets as well as more luxurious ones. The publication includes perspective drawings and color illustrations, along with complete plans, specifications, costs, estimates, and detailed sheets.

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No other building paper has as many designs, details, and specifications as the SciAm. Hundreds of homes have already been built based on the various plans we've published over the past year, and many more are currently under construction.

Architects, Builders, and Owners will find this work valuable in furnishing fresh and useful suggestions. All who contemplate building or improving homes, or erecting structures of any kind, have before them in this work an almost endless series of the latest and best examples from which to make selections, thus saving time and money.

Architects, builders, and homeowners will find this work useful by providing fresh and practical suggestions. Anyone considering building or renovating homes, or constructing any type of structure, will find in this work an almost endless series of the latest and best examples to choose from, saving both time and money.

Many other subjects, including Sewerage, Piping, Lighting, Warming, Ventilating, Decorating, Laying out of Grounds, etc., are illustrated. An extensive Compendium of Manufacturers' Announcements is also given, in which the most reliable and approved Building Materials, Goods, Machines, Tools, and Appliances are described and illustrated, with addresses of the makers, etc.

Many other topics, including sewage systems, plumbing, lighting, heating, ventilation, decorating, landscaping, etc., are illustrated. There's also a comprehensive collection of manufacturers' announcements that showcases the most reliable and approved building materials, products, machines, tools, and equipment, complete with the makers' addresses, etc.

The fullness, richness, cheapness, and convenience of this work have won for it the Largest Circulation of any Architectural publication in the world.

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A Catalogue of valuable books on Architecture, Building, Carpentry, Masonry, Heating, Warming, Lighting, Ventilation, and all branches of industry pertaining to the art of Building, is supplied free of charge, sent to any address.

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In connection with the publication of the Building Edition of the Scientific American, Messrs. Munn & Co. furnish plans and specifications for buildings of every kind, including Churches, Schools, Stores, Dwellings, Carriage Houses, Barns, etc.

In relation to the release of the Building Update of the Scientific American, Messrs. Munn & Co. provide plans and specifications for all types of buildings, including churches, schools, stores, houses, carriage houses, barns, and more.

In this work they are assisted by able and experienced architects. Full plans, details, and specifications for the various buildings illustrated in this paper can be supplied.

In this work, they are supported by skilled and experienced architects. Complete plans, details, and specifications for the various buildings shown in this paper can be provided.

Those who contemplate building, or who wish to alter, improve, extend, or add to existing buildings, whether wings, porches, bay windows, or attic rooms, are invited to communicate with the undersigned. Our work extends to all parts of the country. Estimates, plans, and drawings promptly prepared. Terms moderate. Address

Those who are thinking about building or want to change, improve, expand, or add to existing buildings—whether it’s new wings, porches, bay windows, or attic rooms—are encouraged to reach out to the undersigned. We work throughout the entire country. Estimates, plans, and drawings will be prepared quickly. Our rates are reasonable. Address

MUNN & CO., 361 Broadway, New York.

MUNN & CO., 361 Broadway, NYC.


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MUNN & CO., Publishers,
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In connection with the Scientific American, MUNN & CO. are solicitors for American and foreign patents. They have 42 years of experience and now have the largest operation in the world. Patents are obtained under the best terms.

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A special notice is included in the Scientific American of all inventions patented through this Agency, along with the name and address of the Patentee. This wide exposure helps draw public attention to the qualities of the new patent, making sales or introduction often much easier.

Any person who has made a new discovery or invention can ascertain, free of charge, whether a patent can probably be obtained, by writing to MUNN & CO.

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We also send free our Hand Book about the Patent Laws, Patents, Caveats, Trade Marks, their costs, and how procured. Address

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MUNN & CO.,
361 Broadway, New York.

Branch Office, 622 and 624 F St., Washington, D.C.

MUNN & CO.,
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Branch Office, 622 and 624 F St., Washington, D.C.

Transcriber's Notes

1. Simple and obvious typographical errors have been corrected.

1. Simple and obvious typos have been fixed.

2. In the article "Manufacture of Photosensitive Plates", the original text referred to room U twice. The first instance has been changed to room T.

2. In the article "Manufacture of Photosensitive Plates," the original text mentioned room U twice. The first mention has been updated to room T.

3. In the article "An Improved Screw Propeller", the text refers to the propeller in figure A as being four bladed and also two bladed. It is clearly two bladed and the reference to it being four-bladed has been corrected.

3. In the article "An Improved Screw Propeller," the text mentions the propeller in figure A as having four blades and also two blades. It is clearly two-bladed, and the reference to it being four-bladed has been fixed.




        
        
    
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